Miter Saw: Motor Spins but Blades Don't
If the motor spins but the blades don't on your miter saw, inspect the belt, shafts, bearings, and gear for signs of wear and tear. Consider fixing your tool yourself by using our expert repair guide. Your miter saw will be back up and running in no time.
To replace...
To replace the bearing located beside the fan, remove the pulley screw. Heat the pulley up with a heat gun and remove it from the shaft. Remove the retaining ring with a small screwdriver by walking it up the shaft. Do not damage the fan. On some models the fan is not sold separately – if damaged, you will have to replace the armature. If there is no room between the bearing and the fan for a bearing puller, or separator, you will have to score the bearings outer race with a cut-off wheel on both sides of the bearing. Insert the bearing into a vice and tighten until the outer race breaks off. Once you have broken off the outer race, use needle-nose pliers to remove the cage and balls.
Next, install the bearing separator under the inner bearing race and then install the screw back into the armature shaft to avoid damage from the bearing puller. Install the bearing puller onto the separator and proceed to remove the inner race of the bearing. Clean the shaft and then install new bearings into the shaft. To avoid damaging the bearing, tap it in place with a socket placed on the inner bearing race only. Reinstall the retaining ring. Heat the pulley back up and reinstall it onto the armature shaft, making sure to install the keyway with the pulley. Install the pulley screw.
To replace the lower bearing on the armature shaft, use a bearing puller to remove it and then install the new one into the shaft with a socket that only makes contact with the inner race of the bearing, to avoid damage. Tap it in place using a hammer. Slide the armature back into the housing. Tap only on the pulley screw to avoid damaging the armature shaft when seating the lower bearing into the armature housing. Reinstall and secure the motor assembly to the miter saw. Reinstall the brushes and the motor end cap and then the dust bag bracket, the belt and the belt cover.
To inspect the saw bearings, remove the outer flange, blade and inner flange. Drop the blade guard down. Remove the spindle/transmission assembly and then spin the bearings to locate the seized bearing. Use a bearing separator, or bearing puller, to remove the seized bearing on the shaft.
Some models, you will have to score the bearing on both sides with a cut-off wheel and then break off the outer race by tightening the bearing in a bench vice. Use needle-nose pliers to remove the cage and balls and then use a bearing separator and puller to remove the inner race.
Clean the shaft and tap a new bearing in place on the shaft with a socket that contacts the inner race of the bearing to avoid damage to the bearing. For models where a bearing is located inside the bearing box, use a bearing puller to separate the bearing box (sleeve) from the spindle. Use a socket that makes contact with the outer race of the bearing and tap it out with a hammer. Tap the new bearing in place with the same socket – again, to avoid damage to the bearing. Some miter saws have roller bearings located inside the saw blade housing. Check to see if these bearings are free or seized. These roller bearings can be tapped out with a punch from the outside. These will look like a cap on the outside. You may need to apply a slight amount of heat on the housing around the bearing.
Install the new roller bearing using a socket and tap it in place from the inside. Apply grease to the gears and then install a new gasket. Reinstall the spindle/transmission assembly into the saw. Raise the blade guard and then reinstall any washers. Reattach the inner flange, blade and outer flange.
Clean out old grease and inspect the gears for stripped teeth. To replace a stripped gear, tap the shaft free from the assembly – you may need to heat it up for removal.
Gears may be mounted on the shaft different ways. Some gears will be held on by a retaining ring, which can be removed with retaining ring pliers.
Once removed, the gear will come off (or you may need to tap it off). Remove the keyway with the gear. When installing a new gear, make sure to install the keyway or the...
Clean out old grease and inspect the gears for stripped teeth. To replace a stripped gear, tap the shaft free from the assembly – you may need to heat it up for removal.
Gears may be mounted on the shaft different ways. Some gears will be held on by a retaining ring, which can be removed with retaining ring pliers.
Once removed, the gear will come off (or you may need to tap it off). Remove the keyway with the gear. When installing a new gear, make sure to install the keyway or the gear will not rotate. Reinstall the retaining ring on the shaft. Some gears are pressed on and will need to be removed with a hydraulic press and reinstall it as a unit.
Once you have made the repair, reinstall back into the housing by pressing them in with your hand. You might need to add a little pressure with a vice. Apply new grease. Install a new gasket and reassemble back into the saw. Raise the blade guard and install any washers on the shaft. Reinstall the inner flange, blade and outer flange and tight in place.