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Repair Parts Home  Grill Parts  Char-Broil Parts  80005592 Carryover Tube

Carryover Tube

Part Number: 80005592
Char-Broil
Availability: 25+ in stock
Price: $4.99
Quantity:
Ships within 1 business day

*This part replaces obsolete part #: and 80006504.

Description:
This is a genuine Char-Broil replacement part, it is sold individually.
Carryover tubes connect the gas grill burners and carry the flame from one burner to the next.
Over time, your carryover tubes may rust or warp.
This would be the time to replace them.
Product Information
Manufacturer: Char-Broil
Product Number: 80005592
Classification: Part
Weight: 0.06 lbs.
Also Known As: Crossover Tube, Burner Rail, Burner Bracket, Burner Brace
Shipping: Ships Worldwide
Repair Guides
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Questions & Answers

Dimensions of the carryover I'm looking for 7 inches
Mario
Hello Mario, Thank you for the question. This Carryover Tube is approximately 6.5" Long. Thank you for your inquiry, good luck with this repair!
What is the length of the cross over bar item #80005592
Gary Brach
Hello Gary, thank you for your question. This part is approximately 6 1/2 inches long. I hope this helps!
Repair Instructions: Submitted by Customers Like You
16 of 18 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Grease Tray - G516-6900-W1
Flame Tamer - G501-0008-W1
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Power Drill, Hammer, rust remover
Parts were rusted out
The most difficult part was removing the old rusted out parts and screws. The screws were corroded so bad it was there wasn't really a place to insert the screwdriver. Using rust remover/ bolt loosener and needle nosed pliers, work solution down into screw grooves until screw spins freely. Remove screws but save them. Not all of the new screws fit in the existing holes. Be sure to remove the screws that attach the igniter from the igniter burner before trying to pull out the igniter burner (there are 2). After screws are removed parts easily pull out or lift off. New parts were not an exact fit but we're better quality and we're close enough to make it work. Attach the igniter back onto the new igniter burner before trying to attach anything else (reuse of old screw school was necessary here). Lay in all burners and carry over tubes, insert screws but do not tighten all the way. After everything aligns tighten each screw most but not all of the way. Then go back and tighten them all the way. Other wise it is difficult to align the last screw. Also, be sure all of the carry over tubes face the same and correct direction.
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5 of 5 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Control Knob - G501-5800-W1
Temperature Gauge - G515-0031-W1
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
inside parts rusted and unusable
Our barbecue hasn't worked for a while. I was reluctant to buy a new one, and decided to take the plunge and see if it were worth trying to rebuild the Char-Broil I had (now close to 10 years old). So I did the following:

1. Removed old parts.
2. Cleaned unit.
3. Got online and ordered new parts.
4. When parts arrived, got frustrated that I had ordered the wrong ones (hadn't checked the serial number).
5. Called eReplacement, who helped me figure out the right ones and facilitated the return.
6. Sulked.
7. New parts arrived and were installed within about 25 minutes.
8. Barbecued chicken and corn for dinner.
9. Did the happy dance!
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5 of 5 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Left Rail, Grease Tray - 80005651
Right Rail, Grease Tray - 80005652
Burner With Spider Guards - 80016864
Grease Tray - G516-6900-W1
Flame Tamer - 80003394
Repair Difficulty:
Easy
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Power Drill, Adjustable Wrench
Burners Worn Out
My Charbroil grill is over ten years old. I live in Michigan and use it year round. The burners and carryover tubes failed after years of use
I removed the rusted rivets that were (partially) holding the burners in place by drilling them out.
The new burners were installed and secured using stainless steel nuts & bolts.
The carry over tubes connected easily to the burners. The grease tray was installed without issue.
My grill now works like new and I do not have to spend $500+ for a new one!
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2 of 2 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Power Drill
Carryover tubes corroded.
Drilled out the screws holding the tubes in place, as they were so corroded they could not be unscrewed. Once that was done I was able to install the new ones without issue.
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2 of 2 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Flame tamer bars and carry over tubes rusted out
1. Removed flame tamer bars and discarded. No tools necessary
2. Removed crossover tubes. Screws were rusted. Used vice grip pliers on the head of screws to back them out. Burners were in good shape and did not needed to be replaced.
3. Parts were a perfect fit. Replacement cross over tubes were a perfect fit and came with new screws. No problems to install.
4. Flame tamer bars were drop in replacements.
5. Grill is ready for another 1000 burgers.
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1 of 1 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Temperature Gauge - G515-0031-W1
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Good stainless steel grill with deteriorated burner tubes and flame tamers.
The parts were very easy to find on your site and were delivered 2 to 3 days earlier than the projected delivery date. All the parts were replaced in under 15 minutes using only phillips screwdriver and was back to grilling. I highly recommend using this site for you're parts.
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1 of 1 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Grease Tray - G516-6900-W1
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver, Pliers, Power Drill, No
Drill out some broken screws with power drill
Remove carryover screws and install new once. Some screws are broken and needed power drill to remove.
Did you find this story helpful?
Thanks for voting and helping fellow customers!
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Pliers, Power Drill, Hacksaw, metal file, tap+die, blind rivets
Grill's burner tubes were old and corroded, needed to be replaced.
1. Assessed what needed replacement due to flameout (valve handle badly melted)
2. Assemble raw materials for rusted burner tube supports, and then reconstruct, paying careful attention to hole spacing and levels. Dismantle tube supports. Replace with rebuilt supports.
3. Install new burner tubes, carryover tubes, and flame tamers.
4. Test: satisfactory.
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Thanks for voting and helping fellow customers!
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Worn out, 14 years of heavy use
Removed old parts and replaced, saved me from buying a new $300.00 grill for about $55.00.
Did you find this story helpful?
Thanks for voting and helping fellow customers!
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner With Spider Guards - 80016864
Flame Tamer - 80003394
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver
Old burners, flame tamers and carry over tubes were in bad condition due to both fire damage and corrosion.
Removed old damaged parts and cleaned out grill box.
Installed new parts.
Parts ordered were a perfect fit for my grill. Thanks to Replacement Parts website which made it easy to find and order the right parts.
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Reviews
4.5
Average Rating (out of 5):
2 Reviews
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  • The fit
    They fit my grill like they came with it easy to install grill works perfectly. Will buy all my things from here from know on
    Guest - 0 days ago Verified Purchase
    They worked!
    Parts were slightly bent when I received them. They need to be packaged more carefully. After straightening them, I was able to install them and they work fine.
    Guest - April 29, 2019 Verified Purchase
    Verified Purchase
    eReplacementParts Team
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