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Carryover Tube

Carryover Tube

Part Number: 80005592
Char-Broil
Availability: Special Order [ more info ]
Price: $5.09
Leaves our warehouse within
16 - 22 business days.

*This part replaces obsolete part #: and 80006504.

Product Information
Manufacturer: Char-Broil
Product Number: 80005592
Classification: Part
Weight: 0.06 lbs.
Also Known As: Crossover Tube, Burner Rail, Burner Bracket, Burner Brace
Shipping: Ships Worldwide
Description:
This is a genuine Char-Broil replacement part, it is sold individually.
Carryover tubes connect the gas grill burners and carry the flame from one burner to the next.
Over time, your carryover tubes may rust or warp.
This would be the time to replace them.
Questions & Answers
Showing questions 1-10 of 16
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Dimensions of the carryover I'm looking for 7 inches
Mario asked on 2018-12-27
Hello Mario, Thank you for the question. This Carryover Tube is approximately 6.5" Long. Thank you for your inquiry, good luck with this repair!
Is this a correct part to fit the model?
Mark for model number 463211511 asked on 2019-06-18
Hello Mark, Thank you for contacting us. I have researched the model you have provided and have found the part you are looking for is Part Number: G560-0010-W1. Hope this helps!
What crossover tube should I order?
Rollie for model number 463210510 asked on 2019-09-25
Hello Rollie and thank you for writing. We looked up the part you need, and it is listed as No Longer Available/Discontinued for your model . There are no part substitutions listed. Our suggestion here would be to call the manufacturer and see if they can provide you with a substitution for these part numbers. Hope this helps. Please contact us anytime.
what cross over will fit my 3 burner char broil grill
Bill for model number 463343015 asked on 2019-07-29
Hello Bill, Thank you for your question. The carry over tubes you need are G432-001D-W1 for your model. Hope this helps!
I believe what I need is the carryover tubes ($4.99 ea) that carry gas from burner to burner. Mine are all rusted out and difficult to start the grill. My guess is that it takes 4, one for each burner. Thanks! Ken
Kenneth for model number 463436215 asked on 2019-07-20
Hello Kenneth thanks for writing. Yes that is what these tubes do and you are correct you would need one for each burner. Hope this helps
What is the length of the cross over bar item #80005592
Gary Brach asked on 2019-01-16
Hello Gary, thank you for your question. This part is approximately 6 1/2 inches long. I hope this helps!
I need to replace this part on my grill, but didn't see my model number listed, do you have this part for my grill? Thank you in advance for your help!
Kelly for model number 463210510 asked on 2020-03-10
Hello Kelly, thank you for your inquiry. The carryover tube for your model 463210510 has been discontinued. We apologize for the inconvenience.
I need carryover tubes and burner tubes for my Char-Broil grill, but my model number is not coming up.
Pat for model number 463211513 asked on 2020-03-10
Hello Pat, thank you for your question. The carry over tubes are Part Number: G560-0010-W1 and the burner tubes are Part Number: G560-6400-W1. I hope this helps.
Crossover tub
Roger for model number 4651-L902-w2 asked on 2019-11-25
Hello Roger and thanks for writing. The model number you provided is not recognized. Please verify the number you provided us. If it is correct, we recommend contacting the manufacturer and seeing if they could provide you with a part number, and then you are always welcome to check back to see if we carry the part! It is possible that part #80005592 might work with your unit; however, as we do not have your model number in our database we can not guarantee the fit. We hope this helps. Please contact us anytime.
I need the flame crossover tubes for this model
Ric for model number 463343015 asked on 2019-10-31
Hello Ric, thank you for writing. The replacement Carry Over Tube for your model grill is part number G432-001D-W1. Please see the related parts below. Good luck with your repair!
Showing questions 1-10 of 16
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Repair Instructions: Submitted by Customers Like You
19 of 22 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Grease Tray - G516-6900-W1
Flame Tamer - G501-0008-W1
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Power Drill, Hammer, rust remover
Parts were rusted out
The most difficult part was removing the old rusted out parts and screws. The screws were corroded so bad it was there wasn't really a place to insert the screwdriver. Using rust remover/ bolt loosener and needle nosed pliers, work solution down into screw grooves until screw spins freely. Remove screws but save them. Not all of the new screws fit in the existing holes. Be sure to remove the screws that attach the igniter from the igniter burner before trying to pull out the igniter burner (there are 2). After screws are removed parts easily pull out or lift off. New parts were not an exact fit but we're better quality and we're close enough to make it work. Attach the igniter back onto the new igniter burner before trying to attach anything else (reuse of old screw school was necessary here). Lay in all burners and carry over tubes, insert screws but do not tighten all the way. After everything aligns tighten each screw most but not all of the way. Then go back and tighten them all the way. Other wise it is difficult to align the last screw. Also, be sure all of the carry over tubes face the same and correct direction.
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8 of 9 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Control Knob - G501-5800-W1
Temperature Gauge - G515-0031-W1
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
inside parts rusted and unusable
Our barbecue hasn't worked for a while. I was reluctant to buy a new one, and decided to take the plunge and see if it were worth trying to rebuild the Char-Broil I had (now close to 10 years old). So I did the following:

1. Removed old parts.
2. Cleaned unit.
3. Got online and ordered new parts.
4. When parts arrived, got frustrated that I had ordered the wrong ones (hadn't checked the serial number).
5. Called eReplacement, who helped me figure out the right ones and facilitated the return.
6. Sulked.
7. New parts arrived and were installed within about 25 minutes.
8. Barbecued chicken and corn for dinner.
9. Did the happy dance!
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7 of 8 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Left Rail, Grease Tray - 80005651
Right Rail, Grease Tray - 80005652
Burner With Spider Guards - 80016864
Grease Tray - G516-6900-W1
Flame Tamer - 80003394
Repair Difficulty:
Easy
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Power Drill, Adjustable Wrench
Burners Worn Out
My Charbroil grill is over ten years old. I live in Michigan and use it year round. The burners and carryover tubes failed after years of use
I removed the rusted rivets that were (partially) holding the burners in place by drilling them out.
The new burners were installed and secured using stainless steel nuts & bolts.
The carry over tubes connected easily to the burners. The grease tray was installed without issue.
My grill now works like new and I do not have to spend $500+ for a new one!
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4 of 5 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Power Drill
Carryover tubes corroded.
Drilled out the screws holding the tubes in place, as they were so corroded they could not be unscrewed. Once that was done I was able to install the new ones without issue.
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4 of 5 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Flame tamer bars and carry over tubes rusted out
1. Removed flame tamer bars and discarded. No tools necessary
2. Removed crossover tubes. Screws were rusted. Used vice grip pliers on the head of screws to back them out. Burners were in good shape and did not needed to be replaced.
3. Parts were a perfect fit. Replacement cross over tubes were a perfect fit and came with new screws. No problems to install.
4. Flame tamer bars were drop in replacements.
5. Grill is ready for another 1000 burgers.
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3 of 4 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Temperature Gauge - G515-0031-W1
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Good stainless steel grill with deteriorated burner tubes and flame tamers.
The parts were very easy to find on your site and were delivered 2 to 3 days earlier than the projected delivery date. All the parts were replaced in under 15 minutes using only phillips screwdriver and was back to grilling. I highly recommend using this site for you're parts.
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2 of 3 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Grease Tray - G516-6900-W1
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver, Pliers, Power Drill, No
Drill out some broken screws with power drill
Remove carryover screws and install new once. Some screws are broken and needed power drill to remove.
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1 of 2 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Flame Tamer - G501-0008-W1
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Pliers, Power Drill, Hacksaw, metal file, tap+die, blind rivets
Grill's burner tubes were old and corroded, needed to be replaced.
1. Assessed what needed replacement due to flameout (valve handle badly melted)
2. Assemble raw materials for rusted burner tube supports, and then reconstruct, paying careful attention to hole spacing and levels. Dismantle tube supports. Replace with rebuilt supports.
3. Install new burner tubes, carryover tubes, and flame tamers.
4. Test: satisfactory.
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Thanks for voting and helping fellow customers!
1 of 2 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner Tube - 80013421
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Worn out, 14 years of heavy use
Removed old parts and replaced, saved me from buying a new $300.00 grill for about $55.00.
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1 of 2 people found this instruction helpful
Tool Type:
Outdoor Grill
Parts Used:
Carryover Tube - 80005592
Burner With Spider Guards - 80016864
Flame Tamer - 80003394
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver
Old burners, flame tamers and carry over tubes were in bad condition due to both fire damage and corrosion.
Removed old damaged parts and cleaned out grill box.
Installed new parts.
Parts ordered were a perfect fit for my grill. Thanks to Replacement Parts website which made it easy to find and order the right parts.
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Reviews
3.8
Average Rating (out of 5):
12 Reviews
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  • Great Website, Had My Parts
    I found the website easy to use! I needed two parts for different grills. You had them both while Charbroil didn't!!! Your website had great tool to verify the parts would fit my grills! It was very easy to order parts. The parts arrived very soon after I ordered them! Thanks so much!!!
    Guest - 13 days ago Verified Purchase
    EASY REPAIR
    THE PART CAME QUICKLY AND FIT PERFECTLY ON MY BARA B QUE
    Guest - September 20, 2019 Verified Purchase
    Review
    Quality replacement parts. Very fast delivery. Excellent service.
    Guest - July 30, 2019 Verified Purchase
    Carryover Tube
    Grill burners stopped igniting.... carryover tubes? Who knew these little suckers would rust out? EReplacement had the best description of what I needed at a fair price.
    Guest - July 26, 2019 Verified Purchase
    perfect, no fuss replacement
    The parts i ordered (gas crossover tubes) for my gas grill shipped quickly, fit perfectly, and even came with the screws needed. The parts were super easy to find and site eReplacementParts.com was easy to browse and navigate. my overall experience was excellent. Thank you ERP.com!
    Guest - July 1, 2019 Verified Purchase
    The fit
    They fit my grill like they came with it easy to install grill works perfectly. Will buy all my things from here from know on
    Guest - June 17, 2019 Verified Purchase
    It works great
    good replacement
    Guest - July 26, 2019 Verified Purchase
    Everything went as I expected it to.
    The part is working as I expected it to.
    Guest - June 29, 2019 Verified Purchase
    They worked!
    Parts were slightly bent when I received them. They need to be packaged more carefully. After straightening them, I was able to install them and they work fine.
    Guest - April 29, 2019 Verified Purchase
    didn't fit properly
    Hole diameter too small and did not reach the intended locations. It was pretty much unusable. I was able to modify it to almost fit. Bummer.
    Guest - August 31, 2019 Verified Purchase
    Verified Purchase
    eReplacementParts Team
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    Product Information
    Manufacturer: Char-Broil
    Product Number: 80005592
    Classification: Part
    Weight: 0.06 lbs.
    Also Known As: Crossover Tube, Burner Rail, Burner Bracket, Burner Brace
    Shipping: Ships Worldwide
    Repair Guides
    Articles:
    Having trouble getting your grill to light up? A common cause of this issue is a defective ignition switch. We'll sho...
    November 08, 2012
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