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Thermal Fuse Assembly

Thermal Fuse Assembly

Part Number: SP0010496
Breville
Availability: 23 in stock
Price: $4.55
Quantity:
Ships within 1 business day

*This part replaces obsolete part #: BOV650XL/97A and BOV650XL/97.

Product Information
Manufacturer: Breville
Product Number: SP0010496
Classification: Part
Weight: 0.01 lbs.
Shipping: Ships Worldwide
Description:
This is a Genuine Manufacturer Approved replacement part used on Breville Compact Smart Oven. The fuse trips to protect the oven from excessive heating. If the fuse blows, the oven won't heat. Some fuses can be reset by pressing a button. This part is the new type.
Compatibility

This part is compatible with the following machines:


Products Compatibility

This item works with the following types of products:

  • • Oven
Repair Instructions: Submitted by Customers Like You
40 of 40 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Power Drill
No power to unit.
Breville BOV650XL Compact Smart Electric Oven, Multiple phone calls to Breville during normal business hours - each reached voice mail telling me to call back during normal business hours. Posted online inquiry at Breville web site - still waiting for response two weeks later. Found and ordered part here. Removed all screws at back and bottom of oven, including feet. Opened removed back of oven to expose thermal fuse. Disconnected one lead by detaching terminal from circuit board. Un crimped crimp-type wire nut securing second lead. Disconnected fuse assembly from frame (held by two screws)). Replacement part was a perfect match. Attached terminal lead onto circuit board fitting. Attached second lead with new screw-on wire nut. Attached fuse assembly to frame. Reassembled unit the opposite of the way it came apart. Reinstalled the zillion or so screws. Works like new. Note: screws on two of the feet are hidden by a metal tab held on by yet another screw. Remove the screw, lift the metal tab.
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13 of 13 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Expert
Time Spent Repairing:
More than 2 hours
Tools Used:
Screwdriver, Pliers, crimp tool, multi meter
Blown thermal fuse assembly
Instructions provided on the website were very good. The real difficulty is taking the back off the unit. Removal of the tab connector on the one end of the fuse assembly also necessitated opening the side panel a bit to allow access to the connector. That required some effort as that tab did not just slide off easily. Re-assembly of the back panel was also not a fun task as it does require quite a bit of forcing to slide it back under the outer casing while trying to align the holes and start the many tiny screws back into position without cross threading. All in all, I would not recommend this repair to anyone who has not had previous electrical/mechanical technical experience since there are electrical connections that have to be carefully made. Also beware of the sharp edges that you will encounter.
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6 of 6 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Nose pliers
Thermal Fuse replacement for a Breville BOV650XL/97A
Hi, I have to say this was a very easy repair, all it takes is some good hands and patience, I followed some guidance from other websites that were pretty straight forward, to have access you have to remove all screws in the back, including the rubber feet at bottom. The only difficulty I ran into was to get my hand inside to pull the end of the fuse cable that is connected directly on the PCB , I cut the tie-wrap that holds the cables and was able to pull it out. Some folks have stated that with the new fuse you don't remember how or in what order the fuse should be connected, the replacement has a clean a wire on one end and the other has a terminal connector on it so there is no way you can invert your install, just follow the connectors as is and you are good to go. Once I replaced my fuse, put everything back together and tested my oven, has been working since without any problems!... Thank you
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5 of 5 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, side cutters,crimpers,shrink wrap
Convection oven stopped working
Remove all perimeter screws from exterior casing. Spread lower part of casing and forcibly slide back (control panel side is tough). The long white wire with plastic tubing around it going to the top back of unit houses the thermal fuse. Remove and reinstall new fuse assembly.
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4 of 4 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Not turning on
Found repair and reference instructions online ...simply had to cut out the defective part. And use a butt connector with the replacement part
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2 of 2 people found this instruction helpful
Tool Type:
Toaster
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Pliers
Whole display and all controls stopped working
1. Used screwdriver to remove outer case of toaster oven as others online had detailed.
2. Used pliers to un-crimp the connectors holding the wires of the old assembly.
3. Snipped plastic ties that were holding wires together.
4. Had to wiggle quite a bit to get the assembly loose from the main board.
5. Attached the new wires to the connectors and re-crimped. (I didn't replace the plastic ties.)
6. Attached the new assembly to the main board.
7. Replaced outer case.
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1 of 1 people found this instruction helpful
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, EXTRA LONG needle nose pliers
Thermal cutout burned out
Took out over 30 VERY small screws. Pay attention, make note or photo, where they go. Photo feet before removing them, make notes as to which screws go with which feet. VAST majority of time was removing and replacing screws, actual part replacement was less than 2 minutes. Part from .ereplacementparts.com/ fit PERFECT, an exact fit. Extra long nose needle nose pliers help to remove connector from circuit board, be patient.
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1 of 1 people found this instruction helpful
Tool Type:
Toaster
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Power Drill
Breville Model BOV650XL toaster oven Themal Fuse died and needed replacing
1 Removed all back screws
2. Removed back plate
3. Detatched thermal fuse assembly
4. Slid back thermal protective sheathing
5. Clipped off existing thermal fuse
6. Crimped new fuse in place
7. Reversed steps 4 through 1.

Trickiest part was carefully prying out the back plate without damaging it.
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Tool Type:
Toaster
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Pliers
The thermal fuse on my Breville toaster oven failed.
With the help of a young friend installed it. It was tedious and very difficult to remove all the tiny screws and pry the back off. However, with the help of a you tube video, (the learning channel) showing step by step instructions, we did it. Then came the moment of truth as we stood back and plugged it in. It continues to work perfectly!!
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Thanks for voting and helping fellow customers!
Tool Type:
Convection Oven
Parts Used:
Thermal Fuse Assembly - SP0010496
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Wire cutters/strippers/wire nuts
Would not turn on. No power
Watched your video and read customer comments. Very helpful info. Once the part arrived the swap went quickly.
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Discussion
Discussion for Thermal Fuse Assembly - ( SP0010496 )
Discussion is closed. To ask our experts a question about a part, use the Q&A feature.
Question: Having Trouble Replacing Fuse Fo...

1570332

I have a BOV650XL. I ordered the replacement thermal fuse and have the back removed from the oven, but now I am unsure as to how to proceed. While trying to repair the oven I found that it is impossible to remove the side panel to access the circuit board better (one side of the fuse seems to plug down into the circuit board).

Is it possible to actually remove the old fuse from the circuit board? I just can't conceive of how I could reach down in there (even with a hemostat). So can I just cut off the crimp connectors on either side of the old fuse? If so, this is what I can't figure out. It looks like it is possible to reuse the old crimps. Is this correct?
Question: Right Part?

Goguerra

Will having a blown thermal fuse on this make and model of oven cause the oven not to power on? The reason I ask is because other brands do turn on but simply don't heat up when their thermal fuse is blown. I have 2 of these ovens that don't power on and am looking into this thermal fuse as the culprit but wanted to get your 2 cents on the matter before ordering. Thanks.
When my thermal fuse blew, the oven was dead as a doorknob. As soon as I replaced it, it beeped twice when I plugged it in and the LCD display gave the default setting for the heating choice the dial was on.
Question: Replacement Of Thermal Fuse

pdk427

Does this come with directions for replacement?
WJA
Hello pdk427,

The part number, BOV650XL/97A thermal fuse assembly does not come with instructions for replacement. The most difficult part will be taking the oven apart to get to it. Once you have done that you will see that the one end with the terminal will plug in to the board and the wire will be connected to the wire like the old one. It will be self explanatory once you get in there.

-WJA
I just replaced my thermal fuse today. Here is what I did:
Remove feet from bottom of unit and mark which goes where; they are not interchangeable. Use #1 or #2 Phillips
Remove screws from back of unit - best bit is #2 Phillips head; set high torque; use slow speed
Remove 2 screws that hold thermal fuse bracket to side of unit (screws inside oven)
With needlenose pliers, uncrimp and release power supply wire/old thermal fuse wires - reuse the crimp part
Remove/replace old thermal fuse. You can plug in unit to verify new fuse is working.

To reassemble, put back plate on first and screw into place so it's aligned with screw holes.
Put screws back on cover
Screw on feet
Reviews
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  • Genuine Factory Replacement Parts
    Impressed that part was genuine factory replacement, not a generic. Installed easily for that reason. Well priced though shipping a bit steep, more than part.
    Guest - December 11, 2019 Verified Purchase
    Easy repair except getting to the part
    Simple
    iGlobal - September 12, 2019 Verified Purchase
    worked as expected
    Could not believe how many screws that toaster had to get to the fuse, but once I got there, easily replaced the fuse and it worked great. Easier for me to unbend the existing retaining clip, remove the new retaining clip and use the old retaining clip to hold the fuse in place. Your mileage may vary.
    Guest - August 22, 2019 Verified Purchase
    Verified Purchase
    eReplacementParts Team
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    Product Information
    Manufacturer: Breville
    Product Number: SP0010496
    Classification: Part
    Weight: 0.01 lbs.
    Shipping: Ships Worldwide
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