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Repair Parts Home  Power Tool Parts  Bosch Parts  2610997207 Carbon Brush Set

Carbon Brush Set

Part Number: 2610997207
Bosch
Availability: 25+ in stock
Price: $8.63
Quantity:
Order within the next 2 hours
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*This part replaces obsolete part #: 2610993222 and 2610915758.

Description:
Genuine Bosch replacement part
Set of 2 Carbon Brushes with wire lead and brush spring attached.

• Worn brushes are often the cause of a poorly running motor
• Replacing brushes can fix an intermittent motor
• New brushes can restore a motor’s electric braking


Carbon motor brushes are one of the most commonly replaced power tool components.  Because carbon brushes are wear items, meaning that through friction and use they will gradually wear away, they will eventually require replacement.  Worn brushes are common causes of intermittent motor function, reduced electric braking, and reduced motor power.  A worn out brush will often be worn down near the wire lead and may be cracked, pitted, or burned.  When replacing carbon brushes, be sure to also inspect your armature for burns, cracks, or other damage which indicates a larger motor problem.
Product Information
Manufacturer: Bosch
Product Number: 2610997207
Classification: Part
Weight: 0.02 lbs.
Also Known As: Motor Brush Set
Shipping: Ships Worldwide
Compatibility

This part is compatible with the following machines:

Bosch

Products Compatibility

This item works with the following types of products:

  • • Miter Saw
  • • Saw
  • • Table Saw
Questions & Answers

I installed new brushes and saw wont work at all ..and it did prior to this
chris for model number 4100
Hi Chris, Thank you for your question. If the table saw is not turning on at all and you have already replaced the brushes, there are some parts that you will need to check to see which ones are causing the issue. You will need to check the speed control, the on/off switch, the field, the ball bearing, the rubber ring, the motor housing, the brush cover, the bearing, the armature and the power cord. I hope this helps. Thank you and have a great day!
Repair Instructions: Submitted by Customers Like You
9 of 10 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Motor Housing - 1619PA8038
Ball Bearing - 2610911928
Rubber Ring - 2610996948
Carbon Brush Set - 2610997207
Repair Difficulty:
Medium
Time Spent Repairing:
More than 2 hours
Tools Used:
Screwdriver, Pliers, Power Drill, Socket set, Wrench Set, Hex wrench
Loud, high-pitched squeal, then motor would not start after cooling down
I surmised a bearing issue and validated my idea via internet searching for Bosch T-4000 table saw maintenance, finding several articles on bearing, brush, armature, and field replacement, but no articles on performing bearing lubrication or maintenance. e-Replacement had very good diagrams of the saw and saw motor, so I removed the motor and found the bearing on the commutator end of the armature badly burned and rough, the rubber ring melted and the end of the motor housing melted. I ordered the parts and when they arrived, I replaced the bearing, rubber cap that holds it securely in the motor housing, the housing itself, the brushes (even though they looked to be in fairly good shape and just slightly chipped on one edge), and transferred the necessary parts from the old housing.
The armature and the field both had a thin layer of the melted rubber ring and the melted end of the housing over much of their metal surfaces which I carefully sanded off with very fine Wet-or-Dry sandpaper (armature and commutator) and a cylinder hone (for the field).

The hardest part was fitting the motor housing end cap back onto the motor housing due to the very limited space and getting the wires and butt-joints into their exact locations so that the cap fit back on and seated into place. I used an old bicycle spoke to prod the wires and butt-caps into place to get everything aligned. Take a picture, take notes, or make a drawing of how the wires fit in the cap if or when you remove it from the motor housing to save yourself the time it took me.

I have now ordered the other 3 bearings in the motor, though the rest seem okay and I was able to carefully pry out the seal from the other armature bearing and refill it with grease before putting everything back together.

I will also try to seal any excess holes in the housing for the vacuum port so that I can keep the motor cleaner. I will also always connect a vacuum hose from my Dust Deputy and shop vac when using this saw to keep sawdust out of the motor.
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4 of 5 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Motor Housing - 1619PA8038
Ball Bearing - 2610911928
Rubber Ring - 2610996948
Washer - 2610911924
Ball Bearing - 2610997210
Carbon Brush Set - 2610997207
Spring Retaining Ring - 2610997282
Repair Difficulty:
Easy
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, allen key, snap ring pliers, gear puller/installer
The rear bearing on the armature seized and the resultant heat melted a section of the motor housing causing the table saw to lock up.
Bosch 4000 table saw repair. Remove the rear motor housing (3 Phillips screws) then uncrimp the 3 wires attached to the field winding/carbon brushes. The next step is to remove the four phillips screws that hold the motor housing to the inner gear box. Pull housing towards you to remove. I used a gear puller to remove the bad armature bearing, then proceeded to degrease and clean the armature with electromotive cleaner. Reassembly is the reverse of disassembly.
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2 of 2 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Replaced brushes
Remove the brush caps
Remove the old brushes
Install the the new brushes
Screw the brush caps back on
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2 of 2 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Field - 1619PA5590
Carbon Brush Set - 2610997207
Repair Difficulty:
Medium
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Pliers, Socket set
Motor lost power and then ran slowly in reverse.
I tried the speed control circuit board first and while difficult to stuff the wiring for it back under the motor's end cover, It didn't help to fix the problem.
Next I ordered the field and a set of brushes. The armature looked fine but I still sanded it down and cleaned the slots between the bars w/ a brass wire "tooth" brush. The field was a very tight fit and difficult to pull from the plastic motor housing. And then, even harder to press back in and have the mounting holes be orientated correctly for the screws that went thru them. I finally took some 150 grit sand paper to the12 support fins in the plastic case and shaved them down just enough so the field would slide into its home a little more easily. All is well now. For $115, I have a mostly new table saw motor, which works like it used to. A local repair shop wanted 3 or 4 times that for parts and labor. Glad I tried to fix it myself.
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2 of 2 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Rubber Ring - 2610996948
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Socket set, bearing puller
Bosch table saw (4100) seized bearing/armature
Thanks to the e-replacement on-line forum, I was able to diagnose the problem, order the appropriate bearing (from VXB.com), and complete the rebuild. As suggested,
1). remove the blade,
2) tilt to 45 degrees to provide access to the phillips head screws in order to
3) remove the motor housing. From there it was simply a matter of
4) removing the frozen/roached bearing with a bearing puller, cleaning up the armature, and replacing the bearing with a few taps from 10 mm socket and
5) replacing the carbon brushes

Motor now spins like a top!
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1 of 1 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Brushes for motor were worn out.
1. Tilted blade to 45 deg for easier access to brush location on motor
2. Removed old brushes
3. Inserted new brushes.
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1 of 1 people found this instruction helpful
Tool Type:
Table Saw
Parts Used:
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver
motor wouldn't perform
Turned saw on end
Removed brush caps and brushs
Replaced brushes and caps

Burned in brushes by running saw no load for 20 minutes

Brought saw back to life

Thank you eReplacement Parts.

By the way, I received the parts sooner than expected
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1 of 1 people found this instruction helpful
Tool Type:
Miter Saw
Parts Used:
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Saw started only intermittently
Inserted new brushes into motor. Easy peasy, screwdriver was only tool. Took 5 minutes
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Tool Type:
Table Saw
Parts Used:
Ball Bearing - 2610911928
Carbon Brush Set - 2610997207
On-Off Switch - 2610008538
Repair Difficulty:
Easy
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Pliers, Adjustable Wrench
failed main shaft bearing
separated the table saw top from the body and set aside. opened the end of the motor up and replaced the failed bearing, removed and replaced the brushes and the switch and reassembled the unit.
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Tool Type:
Table Saw
Parts Used:
Carbon Brush Set - 2610997207
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, None
Sparks from motor
Removed old brushes.
Replaced with new brushes.
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Reviews
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Average Rating (out of 5):
2 Reviews
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  • Good product, exceptional service & quick shipping, thank you
    Guest - April 24, 2019 Verified Purchase
    They werent the problem
    They werent the problem so I ordered the Armature 3 day delivery, they replay a week later it just shipped so now im waiting 2 weeks. to find out if its the Armature.
    Guest - June 1, 2019 Verified Purchase
    eReplacementParts Team
    Verified Purchase
    eReplacementParts Team
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