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Repair Parts Home  Power Tool Parts  Skil Parts  1619X08020 Carbon Brush Set

Carbon Brush Set

Part Number: 1619X08020
SkilBosch
Availability: 25+ in stock
Price: $5.63
Quantity:
Ships within 1 business day

*This part replaces obsolete part #: 1619X07410, 1619X01351, 2610320391 and 2610912980.

Description:
Genuine Skil replacement parts
Set of 2 Carbon Brushes with wire leads and brush springs attached.

• Worn brushes are often the cause of a poorly running motor
• Replacing brushes can fix an intermittent motor
• New brushes can restore a motor’s electric braking


Carbon motor brushes are one of the most commonly replaced power tool components.  Because carbon brushes are wear items, meaning that through friction and use they will gradually wear away, they will eventually require replacement.  Worn brushes are common causes of intermittent motor function, reduced electric braking, and reduced motor power.  A worn out brush will often be worn down near the wire lead and may be cracked, pitted, or burned.  When replacing carbon brushes, be sure to also inspect your armature for burns, cracks, or other damage which indicates a larger motor problem.

Product Information
Manufacturer: Skil, Bosch
Product Number: 1619X08020
Classification: Part
Weight: 0.02 lbs.
Also Known As: Motor Brush Set
Shipping: Ships Worldwide
Repair Guides
Watch the Repair Video for Carbon Brush Set
How to Replace the Motor Brushes on a Skilsaw
Articles:
How to Replace the Motor Brushes on a Skilsaw
Step-by-step instructions for removing and installing the motor brushes on your Skilsaw....
October 09, 2017
Related Products
Products Compatibility

This item works with the following types of products:

  • • Circular Saw
  • • Saw
Questions & Answers

No questions have been asked yet
Repair Instructions: Submitted by Customers Like You
7 of 8 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
On-Off Trigger Switch - 2610321608
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Torx sockets
Trigger switch not working, saw needed brushes.
Disassembled saw grip, removed old switch and replaced with new switch. Now this is where I got into a bit of trouble as the new switch is wired differently as the old one. They look similar, however the wires go to different terminals. When I reassembled the saw and tried to run it the breaker kept blowing. So I broke down and looked at the wiring diagram that came with the new switch and saw the error of my ways. Did I mention my saw (a Skil 77) is 22 years old? Any way I took the handle apart again and rewired the new switch, put things back together again (not really too complicated) and she fired right up. The brushes are easy, just remove the brush caps, remove the old ones and install the new ones. If I had paid a little closer attention to the wiring diagram it wouldn't have taken an hour to do the repair. Oh and the parts arrived in less than a week, I was pretty happy about that. Couldn't find a switch for that old a saw anywhere in Phoenix.
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4 of 4 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Would not run
Removed the brush caps
Remove the worn brushes
Install the new brushes
Install the brush caps
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3 of 3 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Brushes were worn out.
Removed the brush caps. Then pulled out the worn brushes. Installed new brushes and then replaced the brush caps.
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2 of 2 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Carbon Brush Holder - 1619X04708
Repair Difficulty:
Medium
Time Spent Repairing:
30-60 minutes
Tools Used:
Screwdriver, Nutdriver
Brushes arcing out
1. Dissembled the unit.
2. Replaced the parts.
3. Reassembled.
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3 of 4 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Ball Bearing - 2610024748
Carbon Brush Set - 1619X08020
Power Cord - 1619X08527
Armature W/ Fan - 2610931892
Repair Difficulty:
Hard
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Socket set, Wrench Set, Nutdriver, Adjustable Wrench, Bearing driver, armature jig (homemade), small impact driver
Armature commutator damaged by abrasive grit, have also done the replacement when the cooling fan shears off the armature
1. Drain oil from gearbox
2. Remove brushes
3. Remove guide plate
4. Remove large plastic plug from rear of saw
5. Remove nut behind plastic plug with impact driver while holding down while holding down saw blade stop..
6. Remove saw guide plate and front housing.
6. Press or drive armature out of gearbox brearing.
7. Install new bearing on commutator side of new armature using a simple jig to hold the armature.
8. Slide new armature into the gearbox housing.
9. Reinstall nut and carefully tighten with impact driver. This will pull the armature through the gearbox until it stops when the armature shoulder contacts the inner bearing race on the armature side of the gearbox. Take your time with this.
10. Reassemble saw.
11. Refill gearbox with oil.
12. Replace brushes.
Note: I've done this type of replacement a number of times on Skil circular saws without replacing the bearings on the gearbox side and not had any long term problems. But it is likely that Skil recommends replacing the two gearbox bearings as part of the procedure.
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1 of 1 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
On-Off Trigger Switch - 2610321608
Cord Guard - 1619X08308
Carbon Brush Set - 1619X08020
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver
On - Off trigger on 27 year old Skil 77 did not work
Used slotted screwdriver to remove half of plastic handle at rear of saw to expose broken switch.
Removed switch and disconnected line and load wires then attached wires to new switch.
Removed male plug at end of saw cord and slid new cord guard onto cord, securing it to handle.
Replaced handle and screws.
Removed old brushes and replaced with new brushes.
Tested saw and it worked perfectly.
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1 of 1 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Blade Guard Return Spring - 2610352138
Bumper - 2610319494
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Skilsaw model 77 had broken return spring on the blade guard and a worn cracked bumper, brushes were worn
Replaced the return spring, put the new bumper and the brushes in and changed the gear oil. Saw runs like new!
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1 of 1 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Brushes excessive arcing
Remove the brush caps with a screw driver, then remove the old worn brushes. Place the new brushes in the brush holder, then screw on the brush caps
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1 of 1 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Arcing real bad at the brushes.
Removed and replaced brushes
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1 of 1 people found this instruction helpful
Tool Type:
Circular Saw
Parts Used:
On-Off Trigger Switch - 2610321608
Carbon Brush Set - 1619X08020
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver
Switch not working, needed new brushes
Remove one half of the handle.
Unscrew the old switch and the cord clamp.
Remove the wires from the old switch.
Connect the wires to the new switch and attach switch and cord clamp.
Install handle half.
Remove the brush caps
Remove the old brushes
Install the new brushes
Screw the brush caps back on.
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Discussion
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    Arrived as expected.
    Guest - 24 days ago Verified Purchase
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