- This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
- New stock is on the way! On order parts usually ship within 7 business days.
- Item is not in stock and usually ships 10-15 business days from the time you place your order.
- This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
Carryover Tube 80005592
- Manufactured by:
- Char-Broil
- ERP Number:
- ERP10292543
- Part Number:
- 80005592
Does this part fit my model?
Need help finding your model number?Product Description
?This is a genuine Char-Broil replacement part, it is sold individually. Carryover tubes connect the gas grill burners and carry the flame from one burner to the next. Over time, your carryover tubes may rust or warp. This would be the time to replace them.
Frequently Purchased Together
?Troubleshooting
- Char-Broil
- Grill
Customer Part Reviews
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Customer Repair Instructions
All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.
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Parts were rusted out
Amy from Meridian, Mississippi
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 30 - 60 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- 80029723, G516-6900-W1, 80013421, 80005592
Burners Worn Out
John from Kalamazoo, Michigan
- Difficulty Level:
- Easy
- Total Repair Time:
- 1- 2 hours
- Tools:
- Screw drivers, Wrench (Adjustable)
I removed the rusted rivets that were (partially) holding the burners in place by drilling them out.
The new burners were installed and secured using stainless steel nuts & bolts.
... Read more The carry over tubes connected easily to the burners. The grease tray was installed without issue.
My grill now works like new and I do not have to spend $500+ for a new one!
Flame tamer bars and carry over tubes rusted out
Edward from San Diego, California
- Difficulty Level:
- Easy
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Pliers, Screw drivers
2. Removed crossover tubes. Screws were rusted. Used vice grip pliers on the head of screws to back them out. Burners were in good shape and did not needed to be replaced.
3. Parts were a perfect fit. Replacement cross over tubes were a perfect fit and came with new ... Read more screws. No problems to install.
4. Flame tamer bars were drop in replacements.
5. Grill is ready for another 1000 burgers.
inside parts rusted and unusable
Linda from Boulder, Colorado
- Difficulty Level:
- Easy
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- 80029723, G515-0031-W1, G501-5800-W1, 80013421, 80005592
1. Removed old parts.
2. Cleaned unit.
3. Got online and ordered new parts.
4. When pa ... Read more rts arrived, got frustrated that I had ordered the wrong ones (hadn\'t checked the serial number).
5. Called eReplacement, who helped me figure out the right ones and facilitated the return.
6. Sulked.
7. New parts arrived and were installed within about 25 minutes.
8. Barbecued chicken and corn for dinner.
9. Did the happy dance!
Carryover tubes corroded.
Jeremy from Liberty Township, Ohio
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Screw drivers
- Parts Used:
- 80005592
Good stainless steel grill with deteriorated burner tubes and flame tamers.
Dan from Mansfield, Ohio
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Screw drivers
- Parts Used:
- 80029723, G515-0031-W1, 80013421, 80005592
Charbroil Grill burners and crossover tubes were rusted and produced yellow flames.
Richard from Cameron Park, California
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 30 - 60 mins
- Tools:
- Screw drivers
- Parts Used:
- G501-5800-W1, 80013421, 80005592
2. Applied WD 40 and waited I hour. Inserted phillips screwdriver into head of screw and tapped handle with small hammer. Inserted phillips screwdriver into head of screw and tapped handle with small hammer.
3. Applied WD 40 again ... Read more . Waited another hour.
4. Removed screws with high torque screwdriver (8\" shaft). Wasn\'t easy to remove screws. On a few screws, I had to use vise grips.
5. Replaced with new eReplacement parts, using 8 new stainless screws and washers. Didn\'t over-tighten screws.
6. Replaced flame tamers and grates.
7. Now the grill burns hot and blue, with a minimum of flames ups.
Worn parts
Mike from Big Rapids, Michigan
Starting to rust
Ronald from Lees SWummit, Missouri
- Difficulty Level:
- Easy
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Screw drivers
Drill out some broken screws with power drill
vinh from charlotte, North Carolina
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- G516-6900-W1, 80005592
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Some of the parts we sell are eligible for mail-in rebates since we can recycle them. We will display any applicable rebates in your shopping cart. To redeem your rebate, contact Customer Service after you have received your part.