Part Location Diagram of G614-0095-W1A Char-Broil Carryover Tube Assembly
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Carryover Tube Assembly G614-0095-W1A

Manufactured by:
Char-Broil
ERP Number:
ERP10295891
Part Number:
G614-0095-W1A
Original Equipment Manufacturer ?
In Stock
Delivers in 3-5 Business Days!

Easy 

15 - 30 mins 

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Product Description

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This is a manufacturer approved replacement part designed for use with Char-Broil gas grills. This item is made out of metal and it is sold individually. The carryover tube provides support for the burners, and carries the flame from one burner to the next. They also help to secure the burners in place. Over time, your carryover tubes may rust or warp. This would be the time to replace them. This assembly includes two (2) cotter pins.

Troubleshooting

This part works with the following brands:
  • Char-Broil
This part works with the following products:
  • Grill

Customer Part Reviews

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4.7
Average Rating (out of 5):
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(6 Reviews)
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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

15 - 30 mins 

(35 rated repairs) ?
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Main burners rusted out bad.

scott from astor, Florida

13 of 13 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
80029717, G614-0095-W1A
Simply remove parts to get to burners, disconnect starter with screwdriver, remove old cotter pins with pliers, install new parts.
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The burners and the crossover tubes on the grille were rusted through causing severe hot spots in some reason and overall undesired operation. I replaced the ignitor electrodes because they were inex

Christopher from Sherman, Illinois

12 of 12 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers
1. Shut off and disconnected the LP supply.
2.Removed the Grille grate and the 4 heat deflectors.
3. Removed retainer clips holding burners and cross over tubes.
4. Pulled burner tubes partially away from control valve and disconnected ignitor electrodes.
5. Removed all 4 burners tubes and 3 crossover tubes.
6. Unplugged the ignitor electrodes from the Spark module.
7. Took the opportunity to clean the inner fire box and inspect for any other signs of wear and tear.
8. Routed 4 ignitor electrodes through valve holes in firebox and plugged them on to the spark module
and snapped the other end of ignitor electrodes on to burner tubes.
9. Installed crossover tubes and clips onto burner tubes.
10. Reinstalled LP supply and checked operation.
11. Shut off grille and Reinstalled heat deflectors and grate.
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Old parts were rusted out from years of use.

Eugene from Cleveland, New York

7 of 7 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers
Parts fit as direct replacements, just remove old parts and clean grill while parts are out of the way, reassemble with the new parts. My grill works like new again was real easy.
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4 main burner tubes, carry over tube assembly and heat tent were rusted and not functional

William from Wilmington, Delaware

4 of 4 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers
1 Removed all rusted parts to be replaced and cleaned fire box with Shop Vac. This was done prior to placing order which helped me determine exactly what I needed. Approximately 30min.

2 When I received the parts I started with the main burner tubes following the instructions included each tube was inserted and a cotter pin placed on the back end of each tube secured them. Needle Nose pliers made this easy.

3 The carry over tube assembly was next but before you can complete this part you need to screw a small eyelet screw in the front of each burner tube. When this is completed the carry over tubes can be put in place and secured with a cotter pin.

4 The final step was to place the 4 heat tents over each burner. They simply fit into a niche in the fire box over each burner. Approximately 30 min.
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Burners rusted out

Steve from Winter Park, Florida

4 of 4 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers
Parts Used:
G614-0095-W1A
1. Took old parts out
2. Scraped food debris from inside of Grill.
3. Vacuumed all loose debris.
4. Replaced burners and carry over tubes.
5. Started grill to make sure it worked and to burn off any oils.
6. Everything worked and I have already cooked some chicken. They came out nice with replaced and even cooking burners.
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Rusted parts

Michael from Apex, North Carolina

3 of 3 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Removed the old rusted parts and replaced with the news ones. Was as easy procedure. I spent more time cleaning the bottom of the grill than I did in replacing the parts.
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Carryover tubes worn out

Annette from Whitsett, North Carolina

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers
Parts Used:
G614-0095-W1A
1. Pulled cotter pins out of old carryover tubes
2. Removed old carryover tubes
3. Installed new carryover tubes and replaced cotter pins - simple
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We live near the ocean and I grill a lot. That means the steel parts in my grill rust out after a few years. The exterior stainless parts and frame are fine. Solution? Install new burners, flame tamer

Bradley from Vero Beach, Florida

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers
The old rusted parts had crumbled. I removed the debris and replaced the flame tubes onto the burners which I had previously replaced. The only tool needed was a pair of pliers to hold the clips as I installed them. The flame tamers are not secured at all and simply drop in place. Total repair time less than 5 minutes. All parts I ordere d were correct, complete and fit precisely. I spent about $100 total on 4 burners and flame tamers plus the 3 flame tubes. I now have a functionally new grill. Replacing it would have been over $500. I\'m good to go for another 3 or 4 years of regular grilling
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the burners were shot

Mike from RATHDRUM, Idaho

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers
I removed all of the old burners & debris from the grill. In order to get the new burners to line up with the dials I had to pull the dials & remove the screws so the burners could be aligned. after I figured that out it went smooth. It is as good as new now!
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Internal components about 4 years old, holes in fame tubes, carryover rails rusted out, temp gauge broken, igniter switch broke.

John from MONROE, Michigan

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Pliers
1. Removed the grill grates
2. Removed the flame tamers and discarded them.
3. Removed the burnt crust from the cotter keys and pulled out the keys holding the burner and the crossover tubes.
4. Removed the old parts.
5. Scraped and vacuumed the interior pit.
6. Removed the wires and the nut from the back of the old igniter switch.
7. Replaced the switch in the reverse order.
8. Installed the burner tubes, they slide right into the position, added the rear cotter key.
9. Installed the crossover rails and the cotter keys.
10. Removed and installed the new temp gauge.
11. Installed the new flame tamer.
12. Slid the grill grates back on.
13. Tested, \"A\" OK. Works great now.
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Model Cross Reference

This part works with the following models:
ERP Number: ERP10295891
Manufacturer Part Number: G614-0095-W1A
Brand Model Number Description
Char-Broil 41516649010 Grill - Grill
Char-Broil 461251314 Grill - Gas Grill With Lidded Sideburner
Char-Broil 463224611 Grill - 4-Burner Precisionflame Infrared Gas Grill
Char-Broil 463225312 Grill - Gas Grill
Char-Broil 463225313 Grill - Grill
Char-Broil 463225314 Grill - Gas Grill
Char-Broil 463225315 Grill - Gas Grill
Char-Broil 463227315 Grill - Gas Grill
Char-Broil 463241113 Grill - Commercial Grill
Char-Broil 463251512 Grill - Grill
Char-Broil 463269311 Grill - Grill
Char-Broil 463269411 Grill - Tru-Infrared IR Gas Grill With Flex Cart
Char-Broil 463449914 Grill - Commercial 4-Burner Grill C-45D
Char-Broil 464224010 Grill - Gas Grill
Char-Broil 464224011 Grill - Gas Grill
Char-Broil 464323113 Grill - Gas Grill
Char-Broil 464323313 Grill - Gas Grill
Char-Broil 466224011 Grill - Grill
Char-Broil 466224611 Grill - 4-Burner Precisionflame™ Infrared Gas Grill