Part Location Diagram of 637916-04 DeWALT BRUSH
See part 9 in the diagram
( Grid squares measure 1x1 inch )

BRUSH 637916-04

Manufactured by:
DeWALT
ERP Number:
ERP18985678
Part Number:
637916-04
Original Equipment Manufacturer ?
$5.95
Special Order

A Bit Difficult 

30 - 60 mins 

(3 rated repairs) ?

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Product Description

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This replacement carbon brush is an authentic OEM supplied component which is specially designed for use with Porter Cable hammer drills. Carbon brushes are a commonly replaced item on power tools, through friction and use they will gradually wear away eventually requiring replacement. It is advised to replace both brushes at the same time. This high-quality item is made of durable carbon material and it is sold individually, please not the brush holder and other components are all sold separately.

Troubleshooting

This part works with the following brands:
  • Porter Cable
This part works with the following products:
  • Hammer Drill
Part# 637916-04 replaces these:
637916-04,

Questions & Answers

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

A Bit Difficult 

30 - 60 mins 

(3 rated repairs) ?
  • 1
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Sorry, we couldn't find any existing installation instruction that matched.

The brush plate melted drilling a 1\" hole through a brick facade.

Lance from Duluth, Georgia

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver
Parts Used:
90540127, 637916-04, 639074-00
1. Disassembled the drill with Torx nut drivers. Slowly separate the housing halves and beware the round spring on the direction switch, it will jump out and try to hide from you.
2. Removed the broken speed selector knob and replaced it with the new part.
3. Removed the brush plate and brushes.
4. Unsoldered one of the connections because solder had melted into the spade connector.
5. Installed the new brush plate.
6. Installed the armature and coil assembly.
7. Installed new brushes.
8. Assembled unit with Torx nut drivers paying close attention to wire routing, and carefully inserting the round spring for the direction switch.
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brush ring melted

Ted from Boone, North Carolina

0 of 1 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers
Parts Used:
90540127, 637916-04
Hardest thing about the repair was that the wires to the brush ring assembly were soldered on so you need to know how to do some simple soldering. Other then that it was a breeze to replace the brushes and the assembly.
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Hammer Drill had the brushes and switch fail.

Brian from Downs, Illinois

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers
Parts Used:
90544100, 637916-04
Remove screws from housing assembly and remove one side, note how the coil spring is placed in the housing. Remove one wire at a time from the old switch and place it in the same place in the new switch. Remove worn brushes by pulling back brush retaining spring out of brush holder and placing it on the brush holder terminal. Remove worn brushes and install the new ones. Replace the spring. Put housing back together. Done.
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  • 1