The intake manifold gasket attaches to the intake manifold. It is a genuine Kawasaki replacement part for use in engines. This item is made out of a thin material and is available individually. If this part becomes broken it will need to be replaced and may require a socket set and a wrench set during the installation.
Download Kawasaki FD440V service manual for torques.
Disconnect spark plug wires.
Drain coolant, remove cooler, fan, cooler support bolts and fan duct for access to manifold bolts.
Special note: cooler stand off bolts have \"non-permanent\" thread lock agent on engine housing thread. Cooler support bolt may brake
... Read moreoff in engine housing , Drill broken bolt out of the engine housing. do not use an \"easy-out\" to remove bolt. the \"easy-out\" will break off in the hole. The broken \"easy-out\" can be removed by grinding. otherwise total job is less than 2 hours.
Disconnect exhaust and intake manifold from cylinder heads.
Disconnect sensor and hoses from left cylinder
Remove valve cover and cylinder heads
Clean the surfaces that contact the head and intake gaskets. do not scratch the surfaces.
Install head gasket and intake manifold gaskets.
Torque cylinder head bolts.
Re-install valve cover, cooling system parts and re-connect sensor
Add coolant and leak-check head gaskets by cranking engine and looking for air bubbles in coolant.
Install exhaust gaskets
Connect spark plug wires
Test run engine
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Stock Status
This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
New stock is on the way! On order parts usually ship within 7 business days.
Item is not in stock and usually ships 10-15 business days from the time you place your order.
This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
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Mail-In Recycling Rebate
Some of the parts we sell are eligible for mail-in rebates since we can recycle them. We will display any applicable rebates in your shopping cart. To redeem your rebate, contact Customer Service after you have received your part.
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