This is an original Kawasaki replacement part manufactured for use with small engines. The gasket seals the rocker case cover, and the cylinder head. It is recommended to replace the rocker case gasket when servicing the cylinder head to ensure a good seal when it is reassembled. The rocker case gasket is sold individually.
Troubleshooting
This part works with the following brands:
Kawasaki
This part works with the following products:
Engine
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★★★★★
★★★★★
Worked well
Very easy to replace.
Guest - October 28, 2019
Verified Purchase
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Download Kawasaki FD440V service manual for torques.
Disconnect spark plug wires.
Drain coolant, remove cooler, fan, cooler support bolts and fan duct for access to manifold bolts.
Special note: cooler stand off bolts have \"non-permanent\" thread lock agent on engine housing thread. Cooler support bolt may brake
... Read moreoff in engine housing , Drill broken bolt out of the engine housing. do not use an \"easy-out\" to remove bolt. the \"easy-out\" will break off in the hole. The broken \"easy-out\" can be removed by grinding. otherwise total job is less than 2 hours.
Disconnect exhaust and intake manifold from cylinder heads.
Disconnect sensor and hoses from left cylinder
Remove valve cover and cylinder heads
Clean the surfaces that contact the head and intake gaskets. do not scratch the surfaces.
Install head gasket and intake manifold gaskets.
Torque cylinder head bolts.
Re-install valve cover, cooling system parts and re-connect sensor
Add coolant and leak-check head gaskets by cranking engine and looking for air bubbles in coolant.
Install exhaust gaskets
Connect spark plug wires
Test run engine
1. Removed 4 - 10 MM flanged bolts
2. Removed the rocker cover.
3. Confirmed the old seal was damaged.
4. Inserted the new seal into the new rocker cover.
5. Installed the new rocker cover on the engine.
6. Installed 4 - 10 MM flanged bolts.
7. Tightened the bolts, started the engine and checked for lea
... Read moreks.
8. All good to go in about 15 minutes
Note to anyone doing this same repair: \"BE SURE TO BUY THE NEW FLANGED BOLTS, as well, ONE TWISTED OFF WITH MINIMAL EFFORT! Ereplacementparts is great every time i have used them.
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Rocker case (Valve cover) and gasket was allowing oil to leak
Disassembled parts to get to head gaskets and replaced with new gaskets....
Reassembled parts to torque specs and using feeler gauge.
Took my time and folowed written instructions, U-tube, and expert advice from friends in the know.
I saved a lot of money!
Thank you eReplacementParts.com!
No way I could have
... Read more done it without access to your available and affordable parts !
This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
New stock is on the way! On order parts usually ship within 7 business days.
Item is not in stock and usually ships 10-15 business days from the time you place your order.
This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
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Some of the parts we sell are eligible for mail-in rebates since we can recycle them. We will display any applicable rebates in your shopping cart. To redeem your rebate, contact Customer Service after you have received your part.
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