Quick Fix: How to Replace the Handle on a Gas Grill

Finish Nailer Repair - Replacing the Driver Guide (Ridgid Part # 79004001022)

Most grills spend their lifetime exposed to the elements. The wear and tear caused by all that weather can rust and damage the handle. Because of this, it is may be necessary to replace the handle at some point during the life of your grill. 

Quick Fix: How to Replace the Handle on a Gas Grill


We used a Char-Broil grill for this repair, but it will be the same for most grill brands. Check out our Char-Broil parts page to find all of the parts you need for summer.
 

Replacing the handle:

1. Loosen and remove the handle screws

Use a phillips-head screwdriver to loosen and remove the screws on the inside of your grill cover.

Quick Fix: How to Replace the Handle on a Gas Grill

 


2. Remove the old handle

With the screws removed you can pull the old handle away from your grill.

Quick Fix: How to Replace the Handle on a Gas Grill

 

 

3. Set the new handle onto your grill lid

Place the stainless steel bezels over the screw holes on the grill cover and set the handle into the bezels.

Quick Fix: How to Replace the Handle on a Gas Grill  

 


If your grill is porcelain, make sure you use fiber washers to separate the handle and the grill lid to prevent the porcelain finish from cracking.

Quick Fix: How to Replace the Handle on a Gas Grill

 


4. Secure the new handle

Use the screw, lock-washer, and flat-washer to fasten the new handle onto your grill cover.

Quick Fix: How to Replace the Handle on a Gas Grill

 


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Conclusion:


And that's how easy it is to replace the handle on your gas grill.  Now get out those tongs and start grilling.

Remember to use our grill parts page to find all of the grill parts you need for summer.


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