This cord is a genuine Makita replacement part and is sold individually. This cord is made for the double insulated tools shown below It is a two wire cord with two prongs and does not need a ground wire.
1. Removed the screws from the router housing.
2. Pulled apart the housing.
3. Removed carbon brush blocks.
4. Removed switch and disconnected wires. Documenting where the four wires are attached.
5. Cleaned stator, rotor, inside of housing. Cleaned and lubricated bearings.
6. Replaced switch, installed new
... Read more one, cut the two existing power wires on the old switch.
7. Left old switch connectors intact with 1 1/2\" of existing black and white wires.
8. Soldered new B&W wires to short sections of old wire with connectors, use heat shrink tubing.
9. Used old strain relief and cord clamp to install new cord.
10. Reassembled router housing, reinstalled carbon brush blocks.
1. Removed housing screws
2. Opened one side of housing
3. Removed (2) screws that hold the cord in place
4. Unscrewed the white & black wire from power trigger.
Re-Assemble
Repeat steps backwards (4-1)
Removed the six screws holding half of the body
Removed the switch
Removed wires from switch
Note: new cord does not have eyelets on end, had to add
Reattached wires to switch
Reattached body
Replaced brushes
Runs like new
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Electric cord was deteriorating and switch cover rubber had deteriorated.
Removed Phillips screws from the back housing. Removed cord, rubber boot over cord and switch. Removed rubber switch cover from switch, discarded. Removed old cord by compressing quick lock spring and pulling out wires. Removed boot from old cord. Stripped and soldered ends of new cord and slipped boot over cord. Inserted new cord w
... Read moreires into quick release spring, keeping polarity the same. Fit new rubber boot over switch. Reinstalled switch, cord and cord boot into drill and reassembled rear housing. Reinserted and tightened Phillips screws. Done.
1. Removed the screws on handle half
2. Removed the handld half (cover)
3. Removed screws from cord strain relief
4. Noted location of wires and removed from finger switch
5. Removed ring terminals from old cord and removed cord from guide
6. Inserted new cord through cord guide and installed strain relief
... Read morer />7. Crimped new compression ring terminals to new cord.
8. Attached wires to switch
9. Routed wires in handle section to prevent pinching.
10.Reattached handle half with screws.
1. Removed plastic handle and took pictures of how trigger was wired
2. Unscrewed wire harness and removed old trigger, dust cover, and cable
3. Replaced wire slip cover over new power cable
4. Connected wires into the trigger
5. Reassembled dust cover, wire harness, and plastic handle
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Stock Status
This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
New stock is on the way! On order parts usually ship within 7 business days.
Item is not in stock and usually ships 10-15 business days from the time you place your order.
This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
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