Part Location Diagram of 2610996896 Bosch Tool TOOTHED GEAR
See part 61 in the diagram
( Grid squares measure 1x1 inch )

TOOTHED GEAR 2610996896

Manufactured by:
Bosch Tool
ERP Number:
ERP19513938
Part Number:
2610996896
Original Equipment Manufacturer ?
In Stock
Delivers in 3-5 Business Days!

A Bit Difficult 

1- 2 hours 

(8 rated repairs) ?

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Troubleshooting

This part works with the following brands:
  • Bosch
This part works with the following products:
  • Table Saw
Part# 2610996896 replaces these:
2610996896,

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

A Bit Difficult 

1- 2 hours 

(8 rated repairs) ?
  • 1
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Teeth on plastic gears had become stripped due largely to the fact that the steel rods that the motor assembly rides up and down on had become rusty resulting in a high friction situation.

Tony from New London, New Hampshire

27 of 27 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers, Wrench set
Parts Used:
2610996896
Place the table saw on its right side. Tilt the arbor to about 30 degrees and lock in place. Loosen the two screws that hold the height adjustment shaft bracket in place allowing the spring loaded assembly to slide outward. This will disengage the two gears. Rotate height adjustment crank handle until you can see the end of the pin that holds the gear on the shaft. Drive the pin out with a hammer and 1/8\\\" inch straight shaft punch. Pull worn gear off of the shaft and install new gear. Push the pin in by hand and then set it flush with the hammer and punch.
Using (2) 12 mm open ended wrenches, loosen the two nuts that hold the gear on the end of the threaded rod of the height adjustment assembly. Slide the washer off of the shaft. Again, rotate the shaft until the holding pin is visible. Drive it out with the 1/8\\\" inch punch. Remove the worn gear. Slide the new gear onto the shaft and set the pin the pin flush. Slide the washer onto the shaft. Install the first nut onto the threaded shaft and tighten only to finger tight. Do the same for the second nut. Using the two 12 mm wrenches, tighten the two nuts firmly against each other.
Loosely secure the height adjustment shaft bracket back into place by lightly tightening the two screws. Apply pressure to the crank handle firmly enough to mesh the teeth of the two gears. There will be some resistance due to the existing spring. Once the gears are meshed, firmly tighten the two screws. Test function by turning the crank handle left and right. All parts should turn freely without to much resistance.
It is important to remove any surface rust from the two shafts that the motor assembly rides on. I find that using 000 steel wool works well. I also find that using a small brass bristled brush works well for cleaning the threaded shaft of the raise and lowering assembly. It is imperative to lubricate the smooth shafts and threaded rod regularly. Do not use liquid or grease lubricants as they tend to collect dust and gum up quickly. I use Teflon or silicone spray lubricants that dry within minutes of application. What works best is to apply, let dry and then polish with a dry clean cloth.
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The saw blade would not raise or lower and toothed gears were stripped.

Anker from FORT LAUDERDALE, Florida

4 of 4 people found this instruction helpful.
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Screw drivers, Socket set, Wrench set
1. Put the saw on the work bench and remove the stand with 10mm sockets.
2. Loosen the angle adjustment.
3. Remove the raise/lower wheel, with a screwdriver and an Allen wrench.
4. Stand the saw up on an edge and support with two one gallon paint cans.
5. Remove two phillips screws supporting horizontal bracket ax le. Slide the axle back to release the toothed gear.
6. Use a roll pin punch and remove one pin, out of the way don\'t lose them, from each gear.
7. Remove two 10mm jam nuts from the end of the vertical axle.
8. Use an Allen wrench to move the Allen stop screw out of the way of the bushing. Move the motor to the bottom of its stroke, channel locks maybe needed and you might bust your knuckles.
9. Use snap ring pliers to remove snap ring from top of the bushing. Tap or pull vertical axle and bushing out of the motor.
10. Slide motor up to top of stroke and remove the vertical axle and bushing.
11. Overbore the vertical axle support bracket with 13/16 or 5/8 bit, I forgot. Just enough to slide new threaded rod through the bracket.
12. Use graphite spray lubricant and flood the threaded rod, several sprays. Move motor up to top of stroke, insert threaded rod through overbored bracket, thread bushing on to the rod. Place bushing into seat on the motor.
13. Reinstall the snap ring, reset the Allen stop screw on the side of the bushing. Reinstall new toothed gear on the threaded rod. Loosely install the two 10mm jamb nuts on the end of the threaded rod.
14. Install the new toothed gear on the horizontal axle. Reinstall the raise/lower wheel, you need to give it a good push to get the center screw to start. Reset allen stop screw.
15. Reinstall the two screws on the horizontal bracket. This is the were the finesse comes in. The horizontal bracket adjusts the horizontal gear relative to the vertical gear. Don\'t make it too tight or too loose. Lock down the two phillips screws when you are satisfied.
16. Move motor to bottom of the stroke and then lock down the jamb nuts. Again it needs some finesse. The tightest spot for the jamb nuts is at the bottom of the stroke.
17. Move angle stop back to 0 degrees and lock down. Check the movement by raising and lower the motor several times until happy with the motion.
18. Reinstall the stand. Get back to work.
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Toothed gear had stripped

Alan from Arnold, California

2 of 2 people found this instruction helpful.
Difficulty Level:
Difficult
Total Repair Time:
1- 2 hours
Tools:
Screw drivers, Socket set, Wrench (Adjustable), Wrench set
Parts Used:
2610996896
1. Removed old Toothed gears and pins.
2. Installed new Toothed gears making sure to align the
Hole in the Toothed gear with the hole in the shafts.
3. Install pins.
4. Reinstall nut and washer on the shaft that moves the motor.
5. Reinstall round crank handle that turns the shafts to
Raise and lower th e blade, if previously removed.
6. Test operation of the raise/lower mechanism.
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Blade wouldn\'t go up and down and holding plate cracked

Kent from Seekonk, Massachusetts

1 person found this instruction helpful.
Difficulty Level:
Very Difficult
Total Repair Time:
More than 2 hours
Tools:
Pliers, Screw drivers, Socket set, Wrench set
Removed holding plate from saw by:
1. Unbolting tabs (4 bolts - Allen key 5 mm)
2. Removing dust collection piece (6 screws - philips)
3. Remove horizontal threaded rod by removing wheel crank, red angle adjuster, large hex nut, spring, 2 mounting screws (philips)
4. Remove vertical threaded rod by removing double nuts and toothed gear (punched pin out with small allen key), and threading up out of the holding plate
5. Unscrewed motor with 4 philips
6. Took rods out by removing c clamps (2 on each rod)
7. Replaced new holding plate by putting rods back in, through the motor, and reattached everything
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Gear broke in half, caused by forcing the blade adjustment.

Larry from WATERBURY, Connecticut

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Socket set, Wrench (Adjustable), Wrench set
Parts Used:
2610996896
1. Turned the saw upside down.
2. Removed the locked nuts and manually turned the shaft down to allow me to put the new gear onto the shaft.
3. Reversed the procedure to reassemble.
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Raising and lowering blade hard; gears skipping.

Fred from Fairfax, California

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers, Socket set, Wrench set
Parts Used:
2610996896, 2610950054
Removed gears and replaced with new ones. There was a tutorial on the ereplacements site, right next to the part. I did it a little differently, but guide very helpful. Also dry lubed the shafts, now operating like new. Cost: about $14.
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Table saw blade would not raise

Richard from East Grand Forks, Minnesota

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers, Wrench (Adjustable), Wrench set
Parts Used:
2610996896
Turned the saw upside down
Removed the pin holding the gear to the shaft with punch and hammer
Installed the new one in the same manner
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table saw height adjuster cog broke

MICHAEL from MOUNT SHASTA, California

0 of 1 people found this instruction helpful.
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
The key to replacing this cog is to turn the saw at a 45 degree angle , this allows you to raise the adjuster arm enough to get the new cog on .
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  • 1

Model Cross Reference

This part works with the following models:
ERP Number: ERP19513938
Manufacturer Part Number: 2610996896
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