Part Location Diagram of 5140099-03 DeWALT BRUSH BOX
See part 39 in the diagram
( Grid squares measure 1x1 inch )

BRUSH BOX 5140099-03

Manufactured by:
DeWALT
ERP Number:
ERP18982220
Part Number:
5140099-03
Original Equipment Manufacturer ?
$5.95
On Order

Easy 

15 - 30 mins 

(1 rated repair) ?

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Product Description

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This item is sold individually. The brush box is made out of plastic and metal. It may require a screwdriver during installation. This part may become broken and will need to be replaced. It is an OEM Porter Cable part directly sourced from the manufacturer for use in grinders.

Troubleshooting

This part works with the following brands:
  • Porter Cable
This part works with the following products:
  • Angle Grinder
Part# 5140099-03 replaces these:
5140099-03,

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Customer Repair Instructions

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Easy 

15 - 30 mins 

(1 rated repair) ?
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Sorry, we couldn't find any existing installation instruction that matched.

Broken brush box and replacement brush needed

Shawn from Gainesville, Florida

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Parts Used:
5140099-03, 5140099-01
1: Removed lower housing cover by removing the screw on the end of the grinder by the power cord.

2: Removed the screw holding the brush box to the frame. Keep the screw for a later step.

NOTE: **Screws are sold separate and not included with a new brush box**

3: Use needle nose pliers to firmly g rip the 2 wires and detach them from the brush box

4: Remove and keep the spring from the brush box (reuse it on the new brush box in a later step)

NOTE: **The spring is sold separate and not included with a new brush box**

5: Attach the wire going to the motor to the middle brush box connector

6: Attach the wire for your new brush to the end connector on the brush box and slide your brush into the box

7: Attach the brush box in place of the one you removed with the screw you saved in step 2. Wires on the left and spring will be on the right

8: Insert the spring you saved from step 4 with the pointed end on the top and spin the spring counter-clockwise till it catches on the tab at the top of the brush box now giving you tension. Continue turning the bottom flat end of the spring counter-clockwise back around and rest it on the end of your brush holding it in the brush box.

NOTE: Repeat these steps on the other side to replace the box and/or brush. You want to replace both brushes at the same time. Its not required to replace the boxes unless they are damaged. Once you finish with the brush and/or brush boxes proceed to the final step 9

9) Slide the lower cover back over the housing being careful not to crimp the power cord sliding through it. Now attach it firmly with the screw you saved from step 1 on the end of the unit by the power cord. You completed the repair.
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