Part Location Diagram of 5140209-03 DeWALT Brush Pair Kit
See part 131 in the diagram
Replacing your Porter Cable Compressor Brush Pair Kit
( Grid squares measure 1x1 inch )

Brush Pair Kit 5140209-03

Manufactured by:
DeWALT
ERP Number:
ERP16679651
Part Number:
5140209-03
Original Equipment Manufacturer ?
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Easy 

30 - 60 mins 

(8 rated repairs) ?

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Product Description

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Genuine Porter Cable replacement part Includes 2 Carbon Brushes, with wire lead. • Worn brushes frequently are the cause behind a motor running poorly. • Replacing brushes can fix a motor that's operating intermittently. • New brushes can restore a motor's electric braking. Carbon brushes are one of the most commonly replaced power tool parts. This is because carbon brushes are wear items, meaning that through friction and use they will gradually wear away until they need replacing. Worn brushes are a common causes of intermittent motor function, reduced electric braking and reduced motor power. A worn-out brush will often be worn down near to the wire lead and can be cracked, pitted, or burned. When replacing carbon brushes, be sure to inspect your armature for burns, cracks, or other damage which can indicate larger motor problems. rnrn1.5" X .25" X .5"

Frequently Purchased Together

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Troubleshooting

This part works with the following brands:
  • Porter Cable
  • DeVilbiss
  • DeWALT
  • Craftsman
This part works with the following products:
  • Compressor
Part# 5140209-03 replaces these:
5140209-03,

Videos For installing this part.

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Replacing your Brush Pair Kit
Replacing your Brush Pair Kit

Customer Part Reviews

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3.7
Average Rating (out of 5):
★★★★★
★★★★★
(3 Reviews)
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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

30 - 60 mins 

(8 rated repairs) ?
  • 1
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The brushes was worn out

Melvin from Jackson , Mississippi

8 of 8 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers, Socket set
Parts Used:
5140209-03
Remove the motor cover
Disconnect the brush terminal
Pull back the brush spring and remove the old brush from the brush holder
While the spring is pulled back install the new brush into the brush holder
Connect the brush lead
Attach the motor cover
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Brushes were worn out, and the air drain plug got broke at work.

Roger from Farmington Hills, Michigan

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Screw drivers, Socket set
Parts Used:
5140209-03, N286039
I actually watched a video on YouTube that showed exactly how to do it. It wasn\'t difficult at all.
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Compressor failed to run

thomas from Tacoma, Washington

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
5140209-03
Replaced brushes after cleaning commutator
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The motor brushes were totaly worren down to the point that no contact to the communiator.

Jim from West Milton, Ohio

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
5140209-03
opened the unit up removed the old brushes and installed the new ones then reassembled the unit.
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Air leek

Jose from Davenport , Florida

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Pliers, Screw drivers
Parts Used:
D30139, 5140209-03
1. Open air compressor
2. District wires
3. Open manifold
4. Replaced gaskets and brushes
5. Closed up everything
6. Tested compressor
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excessive sparking from brushes

Peter from SHIRLEY, New York

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Parts Used:
5140209-03
I changed the bushes and at first ran great, but then started to overheat and smoke. after checking into it further I realized that the motor was shot. I just kept the unit for parts as I have been working on a lot of these lately.
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Motor wouldn\'t run.

WILLIAM from AUBURN, Washington

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers, Wrench set
Parts Used:
5140209-03
1. Opened motor housing to reveal armature and brushes.
2. Removed old worn out brushes.
3. Installed new brushes.
4. Closed motor housing.
5 Plugged in the cord / turned switch to ON.
Moto runs like new!
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Motor wouldnÆt run /

JAMES from cassville, Missouri

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Pliers, Screw drivers
Parts Used:
5140209-03
Remove 8 screws and two bolts and remove plastic cover removed brush housings replace bushes put back together .
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  • 1

Model Cross Reference

This part works with the following models:
ERP Number: ERP16679651
Manufacturer Part Number: 5140209-03
Brand Model Number Description
DeVilbiss 3JR70 Compressor - Compressor
Porter Cable C2002 Compressor - 1hp 6gal Compressor
Porter Cable C2002-WK Nailer - Finish Nailer
Porter Cable C2002R Compressor - Compressor
Porter Cable C2025 Compressor - Compressor
Porter Cable CFFN250N Compressor - A 2.0hp 6g Pc Um 1stg 120
Porter Cable CFFN251T Nailer - Nailer Combo
Craftsman CMEC6150 Compressor - Air Compressor
Porter Cable CPFAC2600P-WK Compressor - A 2.0hp 6g Pc Um 1stg 120
DeWALT D2002M-WK Compressor - Dewalt Compressor
DeWALT D55141 Compressor - Compressor
DeWALT DWEC6165 Compressor - Shell Comp 6.0g 165psi Um
DeWALT DWFP55126 Compressor - Comp 6.0g 150psi Um
DeVilbiss E2002 Compressor - A 2.0hp 4g Pc Um 1stg 120
Porter Cable PCFP02003 Compressor - Compressor
DeVilbiss RCK2-4 Compressor - Compressor/Nailer