Part Location Diagram of 039028008102 Ryobi Gear Case Assembly
See part 41 in the diagram
( Grid squares measure 1x1 inch )

Gear Case Assembly 039028008102

Manufactured by:
Ryobi
ERP Number:
ERP12123497
Part Number:
039028008102
Original Equipment Manufacturer ?
In Stock
Delivers in 3-5 Business Days!

A Bit Difficult 

30 - 60 mins 

(10 rated repairs) ?

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Product Description

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The gear case attaches to the pinion and the gear. This item is available as an individual replacement part. This is an original Ryobi part for use in grinders. A screwdriver may be necessary during the installation of this item. It is made of metal and will require replacing if it breaks.

Troubleshooting

This part works with the following brands:
  • Ryobi
This part works with the following products:
  • Angle Grinder
  • Grinder

Customer Part Reviews

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

A Bit Difficult 

30 - 60 mins 

(10 rated repairs) ?
  • 1
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Blade lock button broke

Randy from BATTLE GROUND, Washington

3 of 3 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Parts Used:
039028008102
Removed gear box
Pulled gears out of old gear case
Installed gears into new gear case
Filled new gear box with grease
Re-attached gear box to grinder
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broke gear and cover assembly

Eddie from Guayanilla, Puerto Rico

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Wrench set
remove old parts, and replacement new one
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Lock button for changing discGÇÖs broke.

Buster from El Dorado , Arkansas

0 of 1 people found this instruction helpful.
Difficulty Level:
Difficult
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Wrench set
Parts Used:
039028008102
Removed the gear case and discovered the new one was one piece instead of two parts!
I had to remove the rotor, remove the bearing and retaining ring, then remove the gear case stabilizer plate!
Reinstall the rotor bearing, and the brushes, install rotor, then the new gear case and adjust clearance for the lock pin. Reinstal l handle assembly.
Not a plug and play procedure! The replacement part fits several models, but this one had to be modified for the part to work!
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The nut was seized on the cutting wheel.

Michael from Maryville, Tennessee

0 of 1 people found this instruction helpful.
Difficulty Level:
Very Difficult
Total Repair Time:
More than 2 hours
Tools:
Pliers, Screw drivers, Wrench set
Parts Used:
039028008102
1. I attempted to remove the nut. This broke the spindle brake. It\'s bearing broke in the gear case.
2. I removed the guard and narrowed a wrench so I could hold the spindle still. This failed.
3. I removed the front plate from the gear case assy, and removed the spindle.NOTE: it\'s easy to loose the key if the pinion slides off the main shaft.
4. Using a vise and 2 pipe wrenches I was able to remove the nut and the remainder of the cutting wheel.
5. I ordered and received the gear case assy. While it was for my type of grinder, it was not identical to the original.
6. I used the bench cut off saw to cut about 3/8\" off the face of the gear case assy where it attaches to the grinder motor. This needed to be done so that the pinion would engage with the ring gear. It would have been much better to do the job with a milling machine.
7. I put the pinion in place, then fastened the gear case assy. to the motor section.
8. I put lube in the gear case assy.
9. Then the front plate and ring gear were put in place. I did this a number of times because the four screws that hold the front in place needed to be shimmed, so the gears meshed smoothly.
10. Replace the guard.
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Lock button/case cracked

Bob from Valdosta, Georgia

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
039028008102
Removed screws from unit
Took gear drive off
Removed screws from old gear case
Took gear casing off
Replaced new gear case
Re-lubed new casing with grease
Tightened up casing screws
Replaced gear drive
Tightened up drive screws
Plugged in unit and ran it till lube was in casing and dri ve unit
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Top housing brokers well as the brushes for the motor were out

Michael from Midland Park, New Jersey

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers
Parts Used:
039028008102, 039028007035
Simple screws and pressed fitting were removed easily. Greased the gears and extra in the motor housing. Put the unit back together with ease.
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Nothing everything fit easy to install

Richard from Yuba City , California

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
039028008102, 039028001014
Took the old gear case assembly off , then removed the old gear and replaced it, and replaced the two parts. Pulled the trigger and it worked perfectly. Very happy.
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gear case broken replace whole gear case easy if done slowly and meticulously im pleased

patrick from chino valley, Arizona

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Pliers, Screw drivers
Parts Used:
039028008102
Pay strict attention when disassembling grinder. Clean everything thoroughly. Lay all parts out including broken parts. Take pictures as you go to remind you how you disassembled the grinder. Keep all parts separate from everything else so they don\'t get lost. Back engineer when reassembly. Don\'t forget the grease. Take your time and look at everything closely.
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Gear case broken

Frank from Arlington, Texas

0 of 1 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
4 screws pull arbor housinf assembly
Remove excess grease:theres alot!
4 screws releases gear housing.
With finger Push armature thru housing pilot.
Change air intake bonnet
Stab new gear housing thru armature
Assemble reverse of sissassembly
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Old bearing seased up and the rubber case that the bearing is mounted in toast, this part not available

Steven from SHELBY, Montana

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Install new parts where needed
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  • 1

Model Cross Reference

This part works with the following models:
ERP Number: ERP12123497
Manufacturer Part Number: 039028008102
Brand Model Number Description
Ryobi AG452 Angle Grinder - Ryobi AG452 Angle Grinder
Ryobi AG452K Angle Grinder - Angle Grinder
Ryobi AG453 Angle Grinder - Angle Grinder
Ryobi AG4531G Grinder - Angle Grinder
Ryobi AG454 Grinder - 18 Volt Angle Grinder