This replacement brush set is sourced directly from original equipment manufacturer and it is designed for use with angle grinders. Over time brushes will gradually wear down and will require replacement. It is advised to replace both brushes at the same type. This assembly includes two (2) carbon brushes with lead wires attached. Please note brush boxes are sold separately. You would need a screwdriver to complete this job. • Make sure the unit is unplugged • Remove screws from the housing • Separate housing to gain access to the brushes • Remove old brushes and secure the new ones in place • Re-assemble and test the tool
Troubleshooting
This part works with the following brands:
Porter Cable
Stanley
Black and Decker
Bostitch
This part works with the following products:
Angle Grinder
Grinder
Part# 5140099-01 replaces these:
5140099-01,
Questions & Answers
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1: Removed lower housing cover by removing the screw on the end of the grinder by the power cord.
2: Removed the screw holding the brush box to the frame. Keep the screw for a later step.
NOTE: **Screws are sold separate and not included with a new brush box**
3: Use needle nose pliers to firmly g
... Read morerip the 2 wires and detach them from the brush box
4: Remove and keep the spring from the brush box (reuse it on the new brush box in a later step)
NOTE: **The spring is sold separate and not included with a new brush box**
5: Attach the wire going to the motor to the middle brush box connector
6: Attach the wire for your new brush to the end connector on the brush box and slide your brush into the box
7: Attach the brush box in place of the one you removed with the screw you saved in step 2. Wires on the left and spring will be on the right
8: Insert the spring you saved from step 4 with the pointed end on the top and spin the spring counter-clockwise till it catches on the tab at the top of the brush box now giving you tension. Continue turning the bottom flat end of the spring counter-clockwise back around and rest it on the end of your brush holding it in the brush box.
NOTE: Repeat these steps on the other side to replace the box and/or brush. You want to replace both brushes at the same time. Its not required to replace the boxes unless they are damaged. Once you finish with the brush and/or brush boxes proceed to the final step 9
9) Slide the lower cover back over the housing being careful not to crimp the power cord sliding through it. Now attach it firmly with the screw you saved from step 1 on the end of the unit by the power cord. You completed the repair.
This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
New stock is on the way! On order parts usually ship within 7 business days.
Item is not in stock and usually ships 10-15 business days from the time you place your order.
This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
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_WW_1.gif "Part Location Diagram of 5140099-01 DeWALT BRUSH")
