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Porter Cable Parts

Brush Cap

Part Number: 803483
Porter CableBlack and DeckerDeltaDeWALT
Availability: 25+ in stock
Price: $2.59
Quantity:
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Product Information
Manufacturer: Porter Cable, Black and Decker, Delta, DeWALT
Product Number: 803483
Classification: Part
Weight: 0.01 lbs.
Also Known As: Carbon Brush Cap, Motor Brush Cap
Shipping: Ships Worldwide
Description:
This is a genuine Porter Cable replacement part, it is sold individually.
This Brush Cap is used on the model numbers shown below.
To remove this part ,simply use a flat head screw driver.
Don't use top much pressure on it, they do have a tendency to break.
Compatibility

This part is compatible with the following machines:

Porter Cable
345 Type 1 Saw Boss
345 Type 2 Saw Boss
345 Type 3 Saw Boss
6302 Type 1 Router
6302 Type 2 Router
6302 Type 3 Router
6302 Type 4 Router
6626 Torqbuster Impact Wrench
690 Fixed Base Router
6902 Type 1 Router Motor
6902 Type 2 Router Motor
6902 Type 3 Router Motor
6902 Type 4 Router Motor
6902 Type 5 Router Motor
6902 Type 6 Router Motor
6902 Type 7 Router Motor
6902 Type 8 Router Motor
690LR Fixed Base Router
690LRVS Fixed Base Variable Speed Router
691 Type 1 D Handle Router
691 Type 2 D Handle Router
691 Type 3 D Handle Router
691 Type 4 D Handle Router
691 Type 5 D Handle Router
691 Type 6 D Handle Router
691 Type 7 D Handle Router
6912 Type 1 D Handle Router
6912 Type 2 D Handle Router
6912 Type 3 D Handle Router
6912 Type 4 D Handle Router
6912 Type 5 D Handle Router
6912 Type 6 D Handle Router
6912 Type 7 D Handle Router
694917 Type 1 D Handle Router
694917 Type 2 D Handle Router
694917 Type 3 D Handle Router
694917 Type 4 D Handle Router
694917 Type 5 D Handle Router
694917 Type 6 D Handle Router
694917 Type 7 D Handle Router
7529 Type 2 Plunge Router
7529 Type 3 Plunge Router
360VS Type 5 3x24 Variable Speed Belt Sander
360VS Type 6 3x24 Variable Speed Belt Sander
360VS Type 7 3x24 Variable Speed Belt Sander
360VS Type 8 3x24 Variable Speed Belt Sander
360VS Type 9 3x24 Variable Speed Belt Sander
360 Type 5 3x24 Belt Sander
360 Type 6 3x24 Belt Sander
360 Type 7 3x24 Belt Sander
360 Type 8 3x24 Belt Sander
360 Type 9 3x24 Belt Sander
361 Type 1 3x24 Belt Sander
361 Type 2 3x24 Belt Sander
361 Type 3 3x24 Belt Sander
361 Type 4 3x24 Belt Sander
361 Type 5 3x24 Belt Sander
361 Type 6 3x24 Belt Sander
361 Type 7 3x24 Belt Sander
361 Type 8 3x24 Belt Sander
362VS Type 5 4x24 Variable Speed Belt Sander
362VS Type 6 4x24 Variable Speed Belt Sander
362VS Type 7 4x24 Variable Speed Belt Sander
362VS Type 8 4x24 Variable Speed Belt Sander
362VS Type 9 4x24 Variable Speed Belt Sander
362 Type 1 4x24 Belt Sander
362 Type 2 4x24 Belt Sander
362 Type 3 4x24 Belt Sander
362 Type 4 4x24 Belt Sander
362 Type 5 4x24 Belt Sander
362 Type 6 4x24 Belt Sander
362 Type 7 4x24 Belt Sander
362 Type 8 4x24 Belt Sander
362 Type 9 4x24 Belt Sander
363 Type 1 4x24 Belt Sander
363 Type 2 4x24 Belt Sander
363 Type 3 4x24 Belt Sander
363 Type 4 4x24 Belt Sander
363 Type 5 4x24 Belt Sander
363 Type 6 4x24 Belt Sander
363 Type 7 4x24 Belt Sander
363 Type 8 4x24 Belt Sander
503 Type 1 3x24 Belt Sander
503 Type 2 3x24 Belt Sander
504 Type 1 3x24 Belt Sander
504 Type 2 3x24 Belt Sander
8529 Type 1 Plunge Router
8529 Type 2 Plunge Router
86902 Type 1 Router
86902 Type 2 Router
6911 Type 1 D Handle Route Base
6911 Type 2 D Handle Route Base
6911 Type 3 D Handle Route Base
6911 Type 4 D Handle Route Base
6911 Type 5 D Handle Route Base
6911 Type 6 D Handle Route Base
6911 Type 7 D Handle Route Base
694 Type 1 1-3/4HP Variable-Speed Multi-Base Router
A3 Locomotive Belt Sander
362 Type 10 Belt Sander
362V Type 10 Belt Sander
361 Type 9 Belt Sander
361 Type 10 Belt Sander
360 Type 10 3x24 Belt Sander
360VS Type 10 3x24 Variable Speed Belt Sander
7700 Type 1 10" Miter Saw
7700 Type 1 10" Miter Saw
126 Type 1 Planer
126 Type 2 Planer
126 Type 3 Planer
315 Type 1 Rockwell Circular Saw
315 Type 1 Rockwell Circular Saw
653 Type 1 3" Planer
653 Type 2 3" Planer
653 Type 3 3" Planer
630 Type 1 1HP Router
6702 Type 1 Router Motor
6626 Type 1 1/2" Impact Wrench
226 Type 1 Planer
226 Type 2 Planer
226 Type 3 Planer
4692 Type 1 Planer
4692 Type 2 Planer
4692 Type 3 Planer
360 Type 1 3x24 Belt Sander
360 Type 2 3x24 Belt Sander
360 Type 3 3x24 Belt Sander
360 Type 4 3x24 Belt Sander
7529 Type 1 Plunge Router
345 Type 4 6" Saw Boss Type 4
694 Type 8 1-3/4 HP Variable-Speed Multi-Base Router
693LRP Type 8 1-3/4 HP Multi-Base Router
691 Type 8 1-3/4 HP D-Handle Router
9690LR Type 1 1-3/4 HP Router
693LRPK Type 8 1-3/4 HP Plunge Router
6902VS (Type 1) Vs Router Motor Only
9652 (Type 2) Versa-Plane Kit
9652 (Type 3) Versa-Plane Kit
J-126 (Type 1) Porta-Plane
J-126 (Type 2) Porta-Plane
J-126 (Type 3) Porta-Plane
J-653 (Type 1) Plane 3 Inch Cut
J-653 (Type 2) Plane 3 Inch Cut
J-653 (Type 3) Plane 3 Inch Cut
Black and Decker
Delta
DeWALT

Products Compatibility

This item works with the following types of products:

  • • Circular Saw
  • • Engine
  • • Impact Wrench
  • • Miter Saw
  • • Planer
  • • Router
  • • Sander
  • • Saw
Expand List
Questions & Answers

need to list the outside diameter and the thread measurement. what are they so i can compare to the old cap...thanks ph.3087607990
spike for model number souix 1510 electric 3/4 drill
Hello Spike and thanks for writing. We match parts by model numbers. Specification information for the referenced part is not available in our database. We strongly recommend you contact the manufacturer, as they may have this information in their system. Simply reference the part number you provided to us and they may be able to provide you with these details.According to our database, the model number you provided is just a portion of a model number with multiple possible variations. To ensure that we recommend parts that will work for your model, please check your information again; you will need to provide us with the full model and serial numbers located on the sticker on the unit itself. Once we have that information, we would be happy to find the part you need.
Repair Instructions: Submitted by Customers Like You
1 of 1 people found this instruction helpful
Tool Type:
Router
Parts Used:
Brush Cap - 803483
Carbon Brush - N031652
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Bought Porter Cable 690 Series router "at an auction that "wouldn't start".
Saw a 690 Series Porter Cable router at an auction that wouldn't start. Noticed that it was missing carbon brushes and caps. Replaced them and boom, it started. Thus, was able to get a router, plunge router accessory, and another adjustable base for $80.00. Was able to use your site to identify the correct replacement parts, install them and obtain an excellent tool for a boat load of savings.
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Tool Type:
Miter Saw
Parts Used:
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Original cap broke
Removed broken one and replaced with new one.
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Tool Type:
Router
Parts Used:
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver, Strip of paper 3/8\\
Missing Brush Cap from Porter Cable router found in yardsale
1. insert the brush assy.
2. Place a strip of paper across the assembly and depress the spring of the brush assy.
3. Hold the brush down with the paper over the assy and slip the cap over the paper into the brush cavity.
4. While gently holding down the brush cap, slide the paper out so the top of the brush does not slip out of the holder.
5. when the paper is removed and the brush is properly seated in the holder, maintain the cap pressure with your finger and screw the cap down with a flat tip screwdriver.
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Tool Type:
Router
Parts Used:
Brush Cap - 803483
Carbon Brush - N031652
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
The brushes were worn out.
Removed old ones and installed new ones and it works great
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Tool Type:
Router
Parts Used:
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Brush cap broke
Screwed the brush cap on
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Tool Type:
Sander
Parts Used:
Carbon Brush - N031635
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Needed new brushes and caps easy
Just replaced them straight forward fix
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Tool Type:
Sander
Parts Used:
Carbon Brush - N031635
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver, Pliers
Brushes and caps were worn out and broken.
Cleaned belt sander with compressed air. Installed one brush and then the cap. Installed second brush and cap. Took less than five minutes.
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Tool Type:
Sander
Parts Used:
Carbon Brush - N031635
Brush Cap - 803483
Dust Bag - 696167
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Needed brushes and caps plus bag
With screwdriver. Removed the old brush caps and removed the old brushes. Installed the new brushes and brush caps. Installed the new dust bag.
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Tool Type:
Sander
Parts Used:
Carbon Brush - N031635
Brush Cap - 803483
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Replaced the brushes and caps
Removed the brush caps, removed the old brushes. Put in the new brushes, screwed in the new brush caps.
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Tool Type:
Sander
Parts Used:
Carbon Brush - N031635
Brush Cap - 803483
Repair Difficulty:
Hard
Time Spent Repairing:
1-2 hours
Tools Used:
Screwdriver, Power Drill, Drill press
Brush cap was broken.
1, Removed old brush cap by drilling a series of holes and breaking the cap as it was cross threaded onto brush holder.
2. removed old brushes.
3 New brushes had a longer spring so it was very difficult to install AND get the new brush cap to start threading onto brush holder. There is a very small hole in the side of the casting into which we placed an Allen key,holding the brush spring down until we could successfully engage the threads of the new brush cap. NOTE,any cross thread will immediately break the very thin leading edge of the new brush cap! One side went fairly easily and quickly. The side nearest the front handle was different.
4. Removed the front handle.
5. Removed the brush holder from the casting. The outer plastic surrounding the brush holder had a lot of glue exposed and even then the new brush cap would not thread onto the brush holder.
6. Put brush holder on the drill press and cut back with a hack saw the extra length and glue of the plastic insulator that is around the brush holder, thus exposing more threads. 6. Installed new brush into the holder BEFORE installing brush holder, then
7. installed brush holder/brush and new cap as a unit and tightened down the set screw on the outside. NOTE: brush must align properly.
8. Re-installed the front handle.
9. Seated the brushes with a brush seating stone.
10. Re-installed the cover plate.
I would order new brush holders next time and start at #4. Hopefully new brush holders have more thread exposed and make for an easier repair. This particular Porter Cable (361) has a very deep casting where the brush caps are, this is good for protecting the cap but difficult when replacing brushes and caps. Bosch, Skil and DeWalt are super simple in comparison.


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Reviews
5
Average Rating (out of 5):
3 Reviews
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  • A perfect fit
    Just what I expected. Fits perfectly
    Guest - September 4, 2019 Verified Purchase
    Very easy repair
    The brush cap arrived in perfect condition, and the router is back running in like new condition.
    Michael - July 12, 2019 Verified Purchase
    Easy repair and the video was a great help
    Arrived quickly and fit perfectly
    Guest - June 3, 2019 Verified Purchase
    Verified Purchase
    eReplacementParts Team
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    Product Information
    Manufacturer: Porter Cable, Black and Decker, Delta, DeWALT
    Product Number: 803483
    Classification: Part
    Weight: 0.01 lbs.
    Also Known As: Carbon Brush Cap, Motor Brush Cap
    Shipping: Ships Worldwide
    Repair Guides
    Watch the Repair Video for Brush Cap
    Articles:
    How to Replace the Motor Brush Cap on a Porter Cable Router (690 Series)
    Brush caps cracked? Learn how to remove and replace the brush caps on your Porter Cable 690 router....
    June 24, 2015
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