Part Location Diagram of 5140103-77 DeWALT Fan Housing Set
See part 212 in the diagram
Replacing your DeWALT Planer Jointer Fan Housing Set
( Grid squares measure 1x1 inch )

Fan Housing Set 5140103-77

Manufactured by:
DeWALT
ERP Number:
ERP10178049
Part Number:
5140103-77
Original Equipment Manufacturer ?
  Works with your model  DW735!
In Stock
Delivers in 3-5 Business Days!

Easy 

30 - 60 mins 

(26 rated repairs) ?
  Works with your model   DW735!

Product Description

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This is a genuine manufacturer sourced replacement part designed for use with Dewalt planers. This fan housing helps to direct the dust and it also houses the fan. It is made out of plastic and this set includes two (2) pieces of the housing. Please note the hardware and the fan are sold separately. To complete this repair you will need a screwdriver.

Frequently Purchased Together

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Troubleshooting

This part works with the following brands:
  • DeWALT
This part works with the following products:
  • Planer Jointer

Videos For installing this part.

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Replacing your Fan Housing Set

Customer Part Reviews

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Average Rating (out of 5):
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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

30 - 60 mins 

(26 rated repairs) ?
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Dust shroud and fan housing set broke due impact from machine falling

Sacha from Brooklyn , New York

6 of 6 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers, Socket set
Parts Used:
5140103-77, 5140010-00
The repair was very straight forward. Once the cutterhead cover was removed, all parts were easily accessible with the right tools. In fact, it took more time to assess the job than the actual replacing of the parts.
The tongue and groove joint plier was used to hold the fan and lock the shaft while tightening the lock nut that secu res it. In retrospect, and automotive oil filter wrench (The type that uses a rubber strap to hold the filter) would do a better job without risking damage to the fan.
I must note that the replacement fan housing is slightly different than the original. There were no spring clips to hold the two halves together. It simplified the process and works as well as the original.
Thanks!
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Sawdust accumulated inside

Jon from Oxford, Ohio

2 of 2 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Socket set
Parts Used:
5140103-77
1. Removed cover and (black plastic) exhaust extension from rear panel.
2. Removed clips holding fan housing together exposing fan wheel. Removed 1st half.
3. Made a strap wrench from old fan belt and vice grips to remove fan wheel.
4. Removed two screws securing inner 2nd half of old fan housing set.
5. Robb ed round exhaust pipe clip from old and install in in new inner fan housing clip.
6. Replaced inner half with new inner half fan housing securing with screws.
7. Reinstalled original fan wheel reusing homemade strap wrench..
8. Replaced outer half of new fan housing. Secured with original clips.
9. Reinstalled exhaust extension and cover.
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Housing Cracked due to ingested wood knot

Steve from Appleton, Wisconsin

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Parts Used:
5140103-77
Remove the screws from both sides of the fan housing and replace. Easy
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fan howsing worn out leaked sawdust inside machine

ROBERT from EUREKA, California

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers, Socket set
Parts Used:
5140103-77, 5140011-70
took howsing and fan off replaced replaced with new unit and works great
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Saw dust accumulating inside the planer

Don from Farmington, Minnesota

0 of 1 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Socket set
Parts Used:
5140103-77, 5140011-74
Removed old fan housing and fan. Then installed ne unit.
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Dust was collecting inside the planer even with an external vacuum attached.

Paul from NAPERVILLE, Illinois

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Socket set, Wrench set
Parts Used:
5140103-77, 5140011-74
Followed instructions provided.

Most difficult part was moving the spring clips from the old to the new fan housing.

The spring clips are quite stiff and I needed a pair of needle-nose pliers to pry the
springs off the old housing without ruining them. Make sure the springs are in the
correct positio n BEFORE screwing the back half of the housing to the motor frame
otherwise you won\'t be able to snap the front half of the housing in place.

Repair went well and after a short test, the planer was dust free.
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Bearing went on my DeWalt planer

Paul from Greenbay, Wisconsin

0 of 1 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Pliers, Screw drivers, Socket set
Parts Used:
5140103-77, 5140011-76
Had to remove motor and housing from machine to remove the damaged bearing . I would not have been able to remove bearing without the bearing puller I bought.
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sawdust buildup in planer due to worn fan housing.

Daniel from Beaverton, Oregon

0 of 1 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Parts Used:
5140103-77
Replace fan housiing.
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Fan housing was broken

Bill from Kalamazoo , Michigan

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers, Wrench set
Parts Used:
5140103-77, 5140011-74
1. Removed top of planer
2. Removed chip shoot
3. Removed fan housing and fan
4. Installed new fan and fan housing
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Broken plastic

Jon from ROCHESTER, Washington

0 of 1 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
5140103-77, 5140011-48
Easy
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Model Cross Reference

This part works with the following models:
ERP Number: ERP10178049
Manufacturer Part Number: 5140103-77
Brand Model Number Description
DeWALT DW735 Planer Jointer - 13 inch Planer
DeWALT DW735X Planer Jointer - 13" Planer