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Bottom and both side panels rusted badly causing one door to fall off, the other about to and large holes in the bottom of the cabinet. The back panel was also rusted but I was able to sand and paint
1. Remove the door that had not fallen off
2. Disconnect natural gas supply.
3. Remove the fire box control panel, internals and drip trays to lighten the assembly.
4. Attempted to separate the lid from the firebox by removing the hinge pins. However, the pins were seized to one side of the hinge and would not slide out
... Read moreeven with WD40 and gentle persuasion. I left the lid attached as I feared breaking the hinge.
5. Removed the lid/firebox assembly. (I should have had a helper. It is not too heavy but is awkward.)
6. Remove the back from the grill cart - clean, remove surface rust and paint.
7. Assemble new grill cart using new sides, bottom and old back.
8. Reassemble the rest of the grill in reverse order of disassembly.
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