Part Location Diagram of 22-16-0275 Milwaukee Carbon Brush
See part 6 in the diagram
Replacing your Milwaukee Electric Drill Carbon Brush
( Grid squares measure 1x1 inch )

Carbon Brush 22-16-0275

Manufactured by:
Milwaukee
ERP Number:
ERP10122113
Part Number:
22-16-0275
Original Equipment Manufacturer ?
  Works with your model  5392-1!
In Stock
Delivers in 3-5 Business Days!

Easy 

15 - 30 mins 

(26 rated repairs) ?
  Works with your model   5392-1!

Product Description

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Genuine Milwaukee replacement part Includes 1 Carbon Brush sold individually. Please go to the schematic listings for your tool to find the brush assembly parts compatible with this carbon brush and your tool. This carbon brush will fit a wide variety of Milwaukee tools. • Worn brushes are frequently the cause of a poorly running motor. • Replacing brushes can fix an intermittently operating motor. • New brushes can restore a motor's electric braking. Carbon motor brushes are one of the most commonly replaced power tool parts. The reason is that carbon brushes are wear items, meaning that through friction and use they will gradually wear away and eventually will need replacing. Worn brushes are a common causes of intermittent motor function, reduced electric braking and reduced motor power. A worn-out brush will often be worn down near to the wire lead and can be cracked, pitted, or burned. When replacing carbon brushes, also check your armature for burns, cracks, or other damage which are indications of a larger motor problem needing attention.

Frequently Purchased Together

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Troubleshooting

This part works with the following brands:
  • Milwaukee
This part works with the following products:
  • Electric Drill
  • Reciprocating Saw
  • Hammer Drill
  • Band Saw
  • Demolition Hammer
  • Drain Cleaner
  • Sander Polisher
  • Drill
  • Hammer
  • Nibbler & Shears
  • Sander Grinder

Videos For installing this part.

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Replacing your Carbon Brush

Customer Part Reviews

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4.8
Average Rating (out of 5):
★★★★★
★★★★★
(19 Reviews)
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Questions & Answers

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

15 - 30 mins 

(26 rated repairs) ?
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Saw did not operate

Robert from Bay Shore, New York

7 of 7 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
23-52-0160, 22-16-0275
I removed the handle half, then located the brushes and springs. Removed them from the housing and installed the new ones. Replaced handle half. Drill is new again.
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The sawzall hesitated to start and then when started was weak running.

joseph from nyc, New York

4 of 4 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
23-52-0160, 22-16-0275
Remove the brush caps from the saw, then the spring then the worn brushes. Then inserted the new brushes then the springs and screwed the brush caps on.
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Purchased a used Milwaukee sawzall. It had some missing and worn parts.

michael from west palm beach, Florida

3 of 3 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Screw drivers
Installed a new boot by sliding it over the gear case. I then replaced the blade clamp by screwing it to the blade shaft. Replace the shoe by screwing two screws into the gear housing and slid it in and tightening the screws with the the hex key. Lastly I removed the brush caps and brush springs and replace the worn brushes. It\'s like ha ving a new sawzall. The parts arrived promptly, and were easy to install. Thanks,
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Worn brush

Leonel from Houston, Texas

3 of 3 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
22-16-0275
Remove handles , remove brush springs, then the old brushes. Install brushes, then reassemble handles.
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17 year old Milwaukee Saws-All trigger switch died-also changed carbon brushes.

Ed from JACKSON, New Jersey

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
23-66-1965, 22-16-0275
Removed one side of handle housing -old switch came apart from wear--pulled out wire connectors from switch--marked where wires were to be reconnected at a later date-got new switch -fast delivery--installed new switch-remounted handle housing--replaced old brushes from screw mounts on both sides of motor--repair took longer to dismantle tool then to repair-Thanks for the help from your service department in finding the parts I needed.
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Throwing a lot of sparks; cutting a little crooked; Cord was cut a few times and was pretty short.

Glynn from Normangee, Texas

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers
Removed brush cover and old brush; dropped the curved end into brush holder and screwed brush cover back on; Do the same for both brushes. Make sure you have inserted the curved end first.
Remove old cord; remover two screws holding cord clamp in place; disconnect wires; and replace with new cord. I soldered a loop connector on the green ground wire and put solder on the naked ends of the white and black wired. Make sure the cord protector is on. Screw in the cord clamp and screw in the ground wire.
Remove blade and old tires, replace tires aligning groves of tires with knobs on wheels.
Replace front and rear blade guides. Each has two screws.
Replace blade
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Worn brushes and brush springs

Joe from Lexington, North Carolina

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
23-52-0160, 22-16-0275
Removed the brush caps, then the worn springs and brushes.Then I installed the new brushes and springs and screwed the brush caps back on.
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Brushes worn. Tool wouldn\'t run.

Rex from Newport, Oregon

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
22-16-0275
1. Unscrewed the cover.
2. Removed spring and worn brush.
3. Installed new brush.
4. Replaced spring.
5. Screwed cover back on.
6. Repeat with other brush.
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the forward/reverse switch broke and would not reverse

doug from PASADENA, California

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
23-66-1667, 22-16-0275
Followed instructions and replaced forward/reverse switch. Easy repair. Drill works like new. Also replaced brushes. The drill is an old friend, and I am glad I fixed it.
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Worn brushes

Doug from Sandy Spring, Maryland

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
23-52-0160, 22-16-0275
Removed brush holder cap with flat bladed screwdriver
Removed spring and worn brush
Replaced brush and spring
Threaded retaining cap
Repeated the procedure on the other brush.
Done. Five minute job
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Model Cross Reference

This part works with the following models:
ERP Number: ERP10122113
Manufacturer Part Number: 22-16-0275
Brand Model Number Description
Milwaukee 0102-1 Electric Drill - Electric Drill / Driver
Milwaukee 0104-1 Electric Drill - Electric Drill / Driver
Milwaukee 0106-3 Electric Drill - Electric Drill / Driver
Milwaukee 0124 Electric Drill - Milwaukee 0124-(603-74912) Parts
Milwaukee 0124-1 Electric Drill - Electric Drill / Driver
Milwaukee 0141-1 Electric Drill - Electric Drill / Driver
Milwaukee 0222-1 Electric Drill - 3/8" 34 T.S.C. Rev. Hole Shooter
Milwaukee 0224-1 Electric Drill - Electric Drill / Driver
Milwaukee 0225-1 Electric Drill - Electric Drill / Driver
Milwaukee 0226-3 Electric Drill - Electric Drill / Driver
Milwaukee 0227-1 Electric Drill - Electric Drill / Driver
Milwaukee 0228-1 Electric Drill - Electric Drill / Driver
Milwaukee 0228-55 Electric Drill - Electric Drill / Driver
Milwaukee 0229-1 Electric Drill - Electric Drill / Driver
Milwaukee 0230-1 Electric Drill - Electric Drill / Driver
Milwaukee 0230-1TYPE732B Drill - 3/8-Inch Hole Shooter
Milwaukee 0231-1 Electric Drill - Electric Drill / Driver
Milwaukee 0231-1TYPE880B Drill - 3/8-Inch Drill
Milwaukee 0232-02 Electric Drill - Electric Drill / Driver
Milwaukee 0232-1 Electric Drill - Electric Drill / Driver
Milwaukee 0233-02 Electric Drill - Electric Drill / Driver
Milwaukee 0233-20 Electric Drill - Electric Drill / Driver
Milwaukee 0233-21 Electric Drill - Electric Drill / Driver
Milwaukee 0234-1 Electric Drill - Electric Drill / Driver
Milwaukee 0234-1TYPEE Drill - 1/2-Inch Hole Shooter
Milwaukee 0234-75 Electric Drill - Electric Drill / Driver
Milwaukee 0235-1 Electric Drill - Electric Drill / Driver
Milwaukee 0235-20 Electric Drill - Electric Drill / Driver
Milwaukee 0235-21 Electric Drill - Electric Drill / Driver
Milwaukee 0236-3 Electric Drill - Electric Drill / Driver