Part Location Diagram of 4960371001 Skil Carbon Brush Set
See part 810 in the diagram
Replacing your Skil Circular Saw Carbon Brush Set
( Grid squares measure 1x1 inch )

Carbon Brush Set 4960371001

Manufactured by:
Skil
ERP Number:
ERP16641341
Part Number:
4960371001
Original Equipment Manufacturer ?
In Stock
Delivers in 3-5 Business Days!

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30 - 60 mins 

(31 rated repairs) ?

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Product Description

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Genuine Skil replacement parts Set of 2 Carbon Brushes with wire leads and brush springs attached. • Worn brushes are often the cause of a poorly running motor • Replacing brushes can fix an intermittent motor • New brushes can restore a motor's electric braking Carbon motor brushes are one of the most commonly replaced power tool components. • Because carbon brushes are wear items, meaning that through friction and use they will gradually wear away, they will eventually require replacement. • Worn brushes are common causes of intermittent motor function, reduced electric braking, and reduced motor power. • A worn out brush will often be worn down near the wire lead and may be cracked, pitted, or burned. • When replacing carbon brushes, be sure to also inspect your armature for burns, cracks, or other damage which indicates a larger motor problem.

Frequently Purchased Together

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Troubleshooting

This part works with the following brands:
  • Skil
  • Bosch
This part works with the following products:
  • Circular Saw
  • Saw

Videos For installing this part.

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Replacing your Carbon Brush Set
Replacing your Carbon Brush Set

Customer Part Reviews

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

30 - 60 mins 

(31 rated repairs) ?
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Trigger switch not working, saw needed brushes.

Joseph from Black Canyon City, Arizona

8 of 8 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
1- 2 hours
Tools:
Screw drivers
Parts Used:
3132421046, 4960371001
Disassembled saw grip, removed old switch and replaced with new switch. Now this is where I got into a bit of trouble as the new switch is wired differently as the old one. They look similar, however the wires go to different terminals. When I reassembled the saw and tried to run it the breaker kept blowing. So I broke down and looked at the wiring diagram that came with the new switch and saw the error of my ways. Did I mention my saw (a Skil 77) is 22 years old? Any way I took the handle apart again and rewired the new switch, put things back together again (not really too complicated) and she fired right up. The brushes are easy, just remove the brush caps, remove the old ones and install the new ones. If I had paid a little closer attention to the wiring diagram it wouldn\'t have taken an hour to do the repair. Oh and the parts arrived in less than a week, I was pretty happy about that. Couldn\'t find a switch for that old a saw anywhere in Phoenix.
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Brushes were worn out.

Mark from Woodstock, Illinois

7 of 7 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
4960371001
Removed the brush caps. Then pulled out the worn brushes. Installed new brushes and then replaced the brush caps.
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Would not run

Oral from Ottawa, Kansas

6 of 6 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
4960371001
Removed the brush caps
Remove the worn brushes
Install the new brushes
Install the brush caps
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30-year old Skilsaw needed a little maintenance. ereplacementparts were perfect.

John from Clinton, Washington

6 of 6 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Remove the screws from the handle assembly, then unscrew switch from handle and remove the cord clamp. Remove the cord leads from the switch and the ground wire. Discard old cord. Slide the new cord relief onto the new cord. Install the cord leads on the switch , then the ground lead. Attach switch to handle , then put the cord clamp back on. Press the handle together. Make sure there are no wires being pinched, then install the handle on to the saw. To replace the brushes. Remove the brush caps with a screwdriver, then remove the old brushes. Install the new brushes, then screw the brush caps back on. Check oil level in the saw and add more if needed.
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Brushes arcing out

Bob from Harmony, Rhode Island

4 of 4 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Screw drivers
Parts Used:
4960371001, 2800265001
1. Dissembled the unit.
2. Replaced the parts.
3. Reassembled.
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Armature commutator damaged by abrasive grit, have also done the replacement when the cooling fan shears off the armature

Thoms from Union City, California

4 of 4 people found this instruction helpful.
Difficulty Level:
Difficult
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
1. Drain oil from gearbox
2. Remove brushes
3. Remove guide plate
4. Remove large plastic plug from rear of saw
5. Remove nut behind plastic plug with impact driver while holding down while holding down saw blade stop..
6. Remove saw guide plate and front housing.
6. Press or drive armature out of gearb ox brearing.
7. Install new bearing on commutator side of new armature using a simple jig to hold the armature.
8. Slide new armature into the gearbox housing.
9. Reinstall nut and carefully tighten with impact driver. This will pull the armature through the gearbox until it stops when the armature shoulder contacts the inner bearing race on the armature side of the gearbox. Take your time with this.
10. Reassemble saw.
11. Refill gearbox with oil.
12. Replace brushes.
Note: I\'ve done this type of replacement a number of times on Skil circular saws without replacing the bearings on the gearbox side and not had any long term problems. But it is likely that Skil recommends replacing the two gearbox bearings as part of the procedure.
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I had a burnt up armature the windings were burnt. It had started sparking and smoking while I was using it last. Then was dead. It was about ten years old at least.

Ryan from BATAVIA, Illinois

3 of 3 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Screw drivers, Socket set, Wrench (Adjustable)
First I got my tools together along with a parts diagram from the 1677md Bosch worm drive. I set up and had enough room to lay out my tools and the parts after disassembled without loosing track where they were supposed to go when I put it back together. I removed the four bolts that held the handle to the housing. Then pulled it apar t. I then had to figure out how to remove the armature. I have never done any real tool repair. So then loosened the plastic cap on the front of the saw with an adjustable wrench and started to remove all the oil. After removing the large plastic cap on the front of the saw inside I found a nut that held the end of the armature axis in place. I untightened and removed it. I then had to put the nut back on the threads partially so that I could start tapping on it to loosen the armature and work it through. Then loosened the nut and the armature came loose and was free. I still had to figure out how to remove the bearing ring from the other end of the armature(the end with the fan). So then I put it in a vice and used a lever(aka screwdrivers) to pop it off. Then I pounded it on the new armature and set the new armature into place where the old one was. Pounding it slightly with a small balpeen hammer. Then tightened the nut that I put on the threads on the front of the armature axis inside where the large plastic cap was. Then replaced the cap and tightened. At this time I opened where you replace the oil and filled to where oil filled line was. I also replaced the brushes on both sides along with new lever asemblies for adjustment on both bevel and depth as mine were bent up and missing the front one from abuse and rough use. I then plugged a cord into the back of my saw and pulled the trigger. Amazingly everything went perfect. I havent ever done any real repair but I love my discontinued model. I will be doing many tool and part replacments and keep tools in better shape now. Saw is like brand new now and I\'m happy as hell. No instructions just a diagram. If I can do it, anybody can with patience.
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Dirty armature. Carbon brushes could not make a clean contact with the armature so the saw wouldnGÇÖt run

john from Brookfield, Illinois

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Parts Used:
4960371001, 3129230001
Set polishing on armature gently and turned the blade till the armature showed a bright shiny. Copper. Then I installed the new brushes and cap. My 30 year saw ran like I just bought it!
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On - Off trigger on 27 year old Skil 77 did not work

Michael from Altadena, California

2 of 2 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
Used slotted screwdriver to remove half of plastic handle at rear of saw to expose broken switch.
Removed switch and disconnected line and load wires then attached wires to new switch.
Removed male plug at end of saw cord and slid new cord guard onto cord, securing it to handle.
Replaced handle and screws.
Removed old brushes and replaced with new brushes.
Tested saw and it worked perfectly.
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No power

Terry from Orange, California

2 of 2 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Socket set
Replace the cord, brushes. no problems. All parts fit and worked perfectly.
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Model Cross Reference

This part works with the following models:
ERP Number: ERP16641341
Manufacturer Part Number: 4960371001
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