Take cover off
Remove cord wires from switch
Remove damaged cord and cord clamp
Slide on old cord relief
Install new cord wires in switch
Replace cover
Check for proper operation
1. Disassemble case
2. Replace brushes
3. Solder wire ends on new power cord
4. Test run
5. Check for voltage \"leakage\" from tool body with multi-meter
I unscrewed the motor housing and slid it back over the cable. I removed the strain relief clamp and unscrewed the wires from the terminal block. Next I removed the old cable and rubber strain relief. I then cut the lead wires to the proper length from the new cable and had to solder the ends before sliding the wires into the terminal
... Read moreblock after I had slid the rubber strain relief onto the new cable. Reinstalled the motor housing and I was done.
Remove the bottom housing
Disconnect the cord from the switch
Remove the cord relief fr pom the old cord and slide it on the new cord
Connect the new cord to the switch
Install the bottom housing
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tested switch determened bad replaced switch and new cord
Removed handle assy. tested switch with volt meter for power jumped switch with jumper wires determined switch was bad put new switch and cord on 4 1/2\" electric grinder put all back together tested works fine
1. removed switch housing with torx driver
2. lifted brush spring with small screwdriver
3. pulled brush out with a pair of needle nose pliers
4. replaced brushes with new ones
5. remove screws from switch and pull out cord
6. strip cord to the correct length
7. solder ends of cord
8. replace cor
... Read mored
9. replace switch cover
Removed three screws that held the side covers on.
Loosened the two screws that held the wires
Remove cord restraint
Install new cord and replace side covers
Removed screws from housing
disconnected cord from switch
disconnected witch from internal wiring
reconnected cord to switch
reconnected switch to internal wiring
screwed the switch and cord back into place
screwed housing back together
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Model Cross Reference
This part works with the following models:
ERP Number: ERP19544039
Manufacturer Part Number: 344492750
This part is in stock in our warehouse and will ship out within 1 business day of the order being placed.
New stock is on the way! On order parts usually ship within 7 business days.
Item is not in stock and usually ships 10-15 business days from the time you place your order.
This item is no longer being made by the manufacturer, and cannot be added to your shopping cart.
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Mail-In Recycling Rebate
Some of the parts we sell are eligible for mail-in rebates since we can recycle them. We will display any applicable rebates in your shopping cart. To redeem your rebate, contact Customer Service after you have received your part.
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_WW_1.gif "Part Location Diagram of 344492750 Metabo HPT CORD SET 16/2SJ")
