Part Location Diagram of 445861-25 DeWALT BRUSH
See part 3 in the diagram
Replacing your DeWALT Angle Grinder BRUSH
( Grid squares measure 1x1 inch )

BRUSH 445861-25

Manufactured by:
DeWALT
ERP Number:
ERP12410247
Part Number:
445861-25
Original Equipment Manufacturer ?
  Works with your model  DW682!
In Stock
Delivers in 3-5 Business Days!

Easy 

15 - 30 mins 

(27 rated repairs) ?
  Works with your model   DW682!

Product Description

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(Sold Individually) This motor brush is for grinders. The motor brush transfers electric current to the spinning armature in the motor. Unplug the grinder before installing this part. Wear work gloves to protect your hands.

Frequently Purchased Together

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Troubleshooting

This part works with the following brands:
  • DeWALT
  • Black and Decker
  • Craftsman
  • Porter Cable
  • DeVilbiss
This part works with the following products:
  • Angle Grinder
  • Jig Saw
  • Sander Polisher
  • Orbital or Palm Sander
  • Nibbler & Shears
  • Grinder
  • Cordless Drill
  • Electric Drill
  • Biscuit Joiner
  • Sander
Part# 445861-25 replaces these:
445861-25, P445861-25,

Videos For installing this part.

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Replacing your BRUSH

Customer Part Reviews

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4.7
Average Rating (out of 5):
★★★★★
★★★★★
(33 Reviews)
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Questions & Answers

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Customer Repair Instructions

All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

Easy 

15 - 30 mins 

(27 rated repairs) ?
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Sorry, we couldn't find any existing installation instruction that matched.

Dewalt grinder would not turn on

Victor from Dallas , Texas

6 of 6 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
445861-25
1. Removed cover
2. Pulled out old carbon brushes
3. Installed new carbon brushes
4. Replace cover
5. Done
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The carbron brush was worn out.

Robert from Baton Rouge, Louisiana

5 of 5 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
445861-25
1. Remove housing around top of motor by unscrewing screws with a power drill to speed process. (Screwdriver is suitable but slow)
2. Note the position of the power button and lock mechanism for proper orientation upon re-installation.(Taking a pic with my camera on phone is helpful if no schematic is available)
2. Once expose d I removed carbon brushes from seat with needle-nose pliers. The brushes are held in place with wind-up springs and require a small screwdriver to relieve the tension on the brush for removal, a delicate touch is required.
3. Installation is reverse of removal.
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Needed new brushes

Henry from OREGON CITY, Oregon

3 of 3 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
Parts Used:
445861-25
Removed three screws and the top (cap) of the sander. Removed the old brushes by holding back the spring clips that hold the brushes in place. Installed the new brushes. Connected the wires from the brushes in the same location as the previous brush wires. Reinstalled the top of the sander. Plugged it in, and it works just fine.
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Dewalt Random Orbital Sander intermittent fail - randomly stop working

Eric from Clovis, California

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
445861-25, 144983-07
Remove cover, pull back spring, remove old brush, insert new brush, reassemble. Easy! Works like new!
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Wiring from field winding on motor to control board was broken at the connector

Geronimo from Albuquerque, New Mexico

2 of 2 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Pliers, Screw drivers
Parts Used:
445861-25
1. Replaced brushes based on device failure symptoms and repair recommendations.
2. During brush replacement, noticed wiring/connector connection from field winding was barely making contact.
3. Spliced old brush connector onto field wiring. Blade connector (blade type) used in field wiring is not easily obtained, so reused br ush connector. Brush connector was the same connector used by the field winding.
4. Used heat shrink tubing to insulate splice.
5. Tested sander for proper operation.
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sander quit working after changing sanding disc. Very sudden

Paul from Sugar Land, Texas

2 of 2 people found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers
Parts Used:
445861-25, 144983-07, 144960-00
1. Read book on possible problems. Dewalt Sander Book said possibly brushes or switch.
2. Ordered both items.
3. Removed screws holding sander top in place. Placed in dish so I could find them.
4. Used air hose and alcohol swab to clean dust and debris from brush holders and switch connectors.
5. Removed bru shes as described in instruction book. Inspected same, installed new ones.
6. Replaced on/off switch while case was open.
7. RE-assembled case, plugged \'er in, and was amazed at how well it operated.
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Replaced brushes in a Dewalt 6\" random orbit sander

Wade from Grand Junction , Colorado

2 of 2 people found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Parts Used:
445861-25
It\'s fairly straightforward- after I took the back housing off and blew sawdust out so you can see what you are doing, I used needle nose pliers to pull the old brushes out and to re-seat the new ones. Actually the hardest part is getting everything back in the correct orientation to put the tool back together.
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Motor was running rough

Jon from Studio City, California

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Pliers, Screw drivers
Parts Used:
445861-25
1. Opened bottom of grinder (torx screws)
2. Removed top of grinder
3. Lifted motor out of grinder
4. Replaced brushes
5. Replaced motor
6. Closed bottom of grinder

Which makes it all sound easier than it was; for example, replacing the brushes meant holding the springs back, and putting the moto r core back in meant pushing the brushes in.
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Brushes worn out.

Doug from Bemidji, Minnesota

1 person found this instruction helpful.
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers
Parts Used:
445861-25
1. Removed top cover
2. Detached brush electrical connection
3. Pulled back retainer spring with pick, pulled out worn brush with small pliers.
4. Insert new brush and release retainer spring.
5. Connect new brush to electrical connection
6. Repeat for second brush
7. Replace cover

There i s an excellent video on YouTube. Watch that before you make your repair.
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Sander quit running

Tom from Newton, Kansas

1 person found this instruction helpful.
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Parts Used:
445861-25, 144983-07
Removed the top cover after unplugging. Noticed brushes were very short so decided to replace to see if this is the issue. Dust cover was compromised so that was a no brainer.
New brushes were very long, installed easily and it all went back together and ran perfectly.
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Model Cross Reference

This part works with the following models:
ERP Number: ERP12410247
Manufacturer Part Number: 445861-25
Brand Model Number Description
Black and Decker 23830 Jig Saw - Jigsaw, 57mm
Black and Decker 24646 Angle Grinder - 4 1/2 Small Angle Grinder
Black and Decker 24664 Angle Grinder - 4 1/2 Small Angle Grinder
Black and Decker 24863 Orbital or Palm Sander - Palm Sander
Black and Decker 24864 Orbital or Palm Sander - Professional Palm Sander
DeWALT 25707 Orbital or Palm Sander - 31123
Black and Decker 25708 Orbital or Palm Sander - 5 Variable Speed Orbital Sander
Black and Decker 26730 Biscuit Joiner - Plate Joiner
Craftsman 27021 Cordless Drill - 3/8" Drill
Craftsman 27031 Jig Saw - Jigsaw
Black and Decker 2711 Sander Polisher - Industrial Finishing Sander
Black and Decker 2714 Orbital or Palm Sander - Palm Grip Sander
Black and Decker 2715 Orbital or Palm Sander - 5 Right Angle Random Orbit Sander
Black and Decker 2750 Angle Grinder - 4-1/2 Angle Grinder
Black and Decker 2750G Grinder - Sm.Ang.Grinder 3wire
Black and Decker 27707 Orbital or Palm Sander - 5 Random Orbit Sander
Black and Decker 27708 Orbital or Palm Sander - 5 Random Orbit Sander With EVS
Black and Decker 27709 Angle Grinder - 4-1/2 Inch Grinder
Black and Decker 2771 Orbital or Palm Sander - 5 Random Orbit Palm Sander
Black and Decker 27723 Angle Grinder - 4 1/2 Inch Angle Grinder
Black and Decker 27726 Angle Grinder - 4 1/2 Angle Grinder
Black and Decker 27730 Biscuit Joiner - Plate Joiner
Black and Decker 3153 Jig Saw - HD Jig Saw
Black and Decker 3153-04 Jig Saw - HD Jig Saw
Black and Decker 3157 Jig Saw - Variable Speed Orbital Jig Saw
Black and Decker 3157G Jig Saw - Variable Speed Orbital Jig Saw 3 Wire
Black and Decker 3157K Jig Saw - Vs Orb.Jig Saw
Black and Decker 3159 Jig Saw - Body Grip 2-Speed Jig Saw
Black and Decker 3212 Nibbler & Shears - 12 Gauge Shear
Black and Decker 3216 Nibbler & Shears - 16 Gauge Shear