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Repair Parts Home  Power Tool Parts  DeWALT Parts  650916-01 Carbon Brush

Carbon Brush

Part Number: 650916-01
DeWALT
Availability: 25+ in stock
Price: $6.65
Quantity:
Order within the next 14 hours
and your part ships today!

*This part replaces obsolete part #: and 636128-01.

Description:
Genuine Dewalt replacement part.

This brush is sold individually, 2 are needed for the tools shown below.

It is always best to replace both brushes, even if only one is worn. Worn brushes frequently are the cause behind a motor running poorly. Replacing brushes can fix a motor that’s operating intermittently. New brushes can restore a motor’s electric braking. Carbon brushes are one of the most commonly replaced power tool parts. This is because carbon brushes are wear items, meaning that through friction and use they will gradually wear away until they need replacing. Worn brushes are a common causes of intermittent motor function, reduced electric braking and reduced motor power. A worn-out brush will often be worn down near to the wire lead and can be cracked, pitted, or burned. When replacing carbon brushes, be sure to inspect your armature for burns, cracks, or other damage which can indicate larger motor problems. Sold individually.
Product Information
Manufacturer: DeWALT
Product Number: 650916-01
Classification: Part
Weight: 0.01 lbs.
Also Known As: Motor Brush
Shipping: Ships Worldwide
Repair Guides
Articles:
Quick Fix: How to Replace the Brushes on a DeWalt D28402 Grinder
This article outlines the steps needed to replace the brushes in a DeWalt grinder. ...
November 09, 2011
How to Replace the Carbon Brushes on a DeWALT Angle Grinder (Model D28402)
Step-by-step instructions show you how to quickly replace the carbon brushes in a DeWalt grinder....
February 19, 2015
Products Compatibility

This item works with the following types of products:

  • • Grinder
Questions & Answers

No questions have been asked yet
Repair Instructions: Submitted by Customers Like You
15 of 16 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Worn brushes
I found your video on you tube on how to replace this brush. Thank you, it made it easy. Here is a copy from you tube of the video for those of you that need it.

https://www.youtube.com/watch?v=kLSOOKZxpyI
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8 of 9 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
DeWalt 4,1/2 inch angle grinder suddenly wouldn't start and was completly dead.
When the brushes went out on my angle grinder it was sudden, there wasn't any shuddering or anything like that. I thought it might have been the switch but what I realized when I opened it and looked at the brushes is that the brush itself has a spring loaded button inside it. When it get to low the little button pops out and stops the tool. I thought it was quite clever although it may be why they cost a bit more than most others. Its pretty basic to unscrew and open the case on the grinder and locate the first brush. The tension arm is red and has a spring to hold it down. Carefully pull the spring back with pliers and then pull the brush out. the one on the other side is a bit trickier to get at though. You'll have to gently pull the whole apparatus away from the case. This back case holds an armature that activates the switch which is in the back of the tool. try not to jumble things to much and make sure that you keep in mind how things go back together. I would suggest that if you find a bad brush on the first side like I did then just order new ones before you take everything apart, by the time you get them in the mail your memory may be a bit foggy on the reassemble procedure. I couldn't get the switch to line up at first but then I realized that the whole case was turned 90 degrees the wrong way. Once I figured this out the hardest thing was getting the wires to line up where they were. If the case doesn't want to fit perfectly back at first then just keep gently pinching it back and forth for a little while, the internal parts fit very tight in the case. So far the tool is working fine for me.
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3 of 3 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Grinder which didn't power up
Dewalt 7amp grinder
Remove (4) torx screws, disassemble cable holder which gives you access to brushes
Simply pull back spring that holds down brushes and pull off connector pin and reverse procedure
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1 of 1 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Brushes worn out.
1. Opened up the grinder case
2. Removed the old brushes.
3. Installed the new brushes.
4. Put the grinder back together.
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1 of 1 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers, None
Brushes needed to be replaced in my grinder
Unscrewed outer case ( screw driver).
Removed outer case. Located brushes. Used a needle noes pliers to unplug wires to brushes (2) brushes. Used small flat tip screw driver to pop the clip holding the plastic brush housing in place. Remove old worn brushes, and replaced with new ones.
Then reversed the procedure reassembling the grinder.
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1 of 1 people found this instruction helpful
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Medium
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver
Brushes worn to the point of losing contact with armature
Removed rear halves of grinder exposing brush holders. With a small screwdriver, lifted brush tension spring and replaced worn brush with the new one replacing tension spring. Repeated this process on the other side and carefully replaced halves in the original position.
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Tool Type:
Grinder
Parts Used:
Arm - 648743-00
Brush Spring - 623589-00
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers, Allen wrench
Grinder stopped working
Removed the case
Disassembled the armature assembly
Removed and replaced the brush spring, arm and carbon brush
Reassembled the armature
Reassembled the case
Inspected and tested the unit
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Tool Type:
Grinder
Parts Used:
Brush Spring - 445860-00
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Pliers
Grinder made noise when operating and was weak power
Finished replacing springs and brushes.
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Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Easy
Time Spent Repairing:
15-30 minutes
Tools Used:
Screwdriver, Torx set
Grinder would not turn on.
Replaced the carbon brushes.
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Thanks for voting and helping fellow customers!
Tool Type:
Grinder
Parts Used:
Carbon Brush - 650916-01
Repair Difficulty:
Medium
Time Spent Repairing:
Less than 15 minutes
Tools Used:
Screwdriver
Worn out brushes.
Remove the side cover, replace the brushes, replace the side cover.
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Discussion
Discussion for Carbon Brush - ( 650916-01 )
Discussion is closed. To ask our experts a question about a part, use the Q&A feature.
Question: Brush

temanganson

Why are they sold individually brushes sold in pairs are usually less expensive. If you only need one brush something elseware is wrong
WJA
Hello temanganson,

I agree with you, that all brushes should be sold in pairs. But we have to order them from the factory in the quantities that they provide them to us. In this case they only provide the 650916-01 Brush, one at a time.

-WJA
Question: Brush

laroy

spring inside carbon?
Hi laroy,
I'm sorry but I don't understand the question.
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