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DeWALT Parts

Brush Box 603754-01

OEM part for: DeWALT

Part Number: 603754-01


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Easy 15-30 minutes (62 rated repairs)?
OEM: Original Equipment Manufacturer ?
DeWALT

Product Description ?

This genuine OEM sourced replacement part is made for use with DeWALT power tools. The purpose of a cabon brush is to conduct the current in an electric motor. Unfortunately, over time it will wear out and it may begin to fail eventually requiring a replacement to ensure peak performance. This high-quality brush box is sold individually, keep in mind it includes the metal holder, the brush and the spring. Please make sure to refer to the appropriate diagrams of your model for the correct location and application of this component.

Not sure if your carbon brush is causing your motor problems? See our power tool repair article: Whodunnit? The brushes or the switch? Whodunnit? The brushes or the switch?" />

  • Classification: Part
  • Weight: 0.01 lbs.
  • Also Known As: Carbon Brush, Motor Brush
  • Shipping: Ships Worldwide

Compatibility

This is the official OEM part for the following brands:

  • DeWALT

This item works with the following types of products:

  • Cordless Drill
  • Drill
  • Electric Drill
  • Hammer Drill
  • Jig saw
  • Rotary Hammer
  • Saw
  • Screwdriver
  • Shear

Repair Videos ?

Watch the Repair Video for Brush Box
Articles:
Drill losing power? Learn to quickly remove and replace the motor brushes and holders on your DeWALT drill. Simple instr...
January 20, 2016

Customer Part Reviews ?

4.9
Average Rating (out of 5):
36 Reviews
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  • Perfect fit, as advertised
    Arrived as promised, in perfect condition
    Ed - March 19, 2024 Verified Purchase
    easy to replace
    I needed to get new brushes for my drill so went on line seen how easy it was so order the parts. Anytime a need a part I check out Replacement parts first. Great business to deal with, never an issue and I have order from them many of times.
    James - April 7, 2023 Verified Purchase
    correct part for the drill
    arrived ad promised.
    Guest - March 15, 2022 Verified Purchase
    Easy repair
    Exact replacement parts for my drill! Thanks!
    Guest - February 9, 2022 Verified Purchase
    Brush replacement
    Process to get the replacement brushes for my dewalt xrp drill went flawlessly.
    Darrell - February 1, 2022 Verified Purchase
    Fit perfect and easy to replace.
    liked the part
    Guest - October 16, 2021 Verified Purchase
    satisfied customer-unhappy with your web site
    ordering on your website was problematic. Could NOT finalize the order. Called your order center and the order was promptly and efficiently handled by a lady whose name is, I believe, Mona. Your instructional videos are great and eliminate the guess work in making a repair that I have not done before.
    Guest - August 24, 2021 Verified Purchase
    Works perfectly.
    Part fits great and works well. Drill runs like new.
    G - May 12, 2021 Verified Purchase
    dewalt brushs
    fast and quick, worked great.
    Guest - May 11, 2021 Verified Purchase
    Replacement Brushes for Dewalt Drill
    Easy to order. Arrived quickly. Fit perfectly. My old drill runs like new. Spent $16 and saved hundreds.
    Guest - January 30, 2021 Verified Purchase

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    Customer Repair Instructions ?

    All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.

    Easy 15-30 minutes (62 rated repairs)?

    Extreme loss of power

    Ronald - November 30, 2015
    👍 22 of 22 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    Screwdriver

    Remove the 4 screws in the end cover over the handle. The brush boxes are completely exposed. Disconnect the electrical contact, and gently slide the brush box up and out. Just reverse for easy installation.
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    Smoking and sparking drill

    Jim - May 22, 2016
    👍 13 of 15 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Medium

    Time

    15-30 minutes

    Tools Used

    Screwdriver, Pliers

    Easy fix. I did not know the new motor already has the brush set in place ( I also ordered a set of brushes). Now I have a back up set of brushes. After taking the drill casing 1/2 off, I used my cell to take pictures just in case I had problems getting the drill back together. I will say this as a piece of advice for all: Any time you remove any screws from a plastic case, when you are putting the tool back together you should always first turn the screw backwards until you feel a slight click from the screw trying to seat itself. Then change direction to clockwise to drive the screw in. This will keep you from striping the plastic case screw hole.
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    Brushes were worn to nothing.

    Wilbert - June 14, 2016
    👍 7 of 7 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Medium

    Time

    15-30 minutes

    Tools Used

    Screwdriver, Star pattern screwdriver set

    Just remove the 4 rear screws on the Dewalt drill remove the electrical connectors. Brushes are tough getting out and back in but you need that to be the case. Use needle nose pliers and keep firm pressure. Ensure to keep the guides lined up. I smashed one of mine and had to fix the guide so the brush kit slid back into the guide. Easy repair that saves a lot of money. Runs like new again.
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    The drill would not always start when I actuated the trigger.

    Gregory - April 4, 2016
    👍 7 of 7 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    15-30 minutes

    Tools Used

    Screwdriver, hex key

    It was simple. I removed the 4 rear drill housing screws using a hex key. I then removed the two wires that clip to the brush boxes. I then used a screw driver to pry out the 2 old brush box assemblies. I cleaned the commutator with a narrow strip of emery cloth and put in the 2 new brush box assemblies. I reconnected the wires, put the rear drill housing back on and fastened it in place with the 4 hex screws.

    Look at the new brush boxes before you try prying out the old brush boxes so you can see how the new boxes clip in. It will help you to understand how to pry out the old boxes.
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    drill motor with worn brushes was smoking - required new brushes.

    Robert - November 25, 2015
    👍 7 of 7 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    Screwdriver

    Removed 4 screws from end cap to reveal brushes.

    Unplugged wire leads.

    Replaced brushes.

    Re-attached wires and replaced end cap.

    Tested with no smoke repair successful.
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    DeWalt drill had loss of power and would not run for long.

    Steve - January 6, 2016
    👍 6 of 7 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    , Torx key

    Attempted the lease expensive repair (new brushes) to resolve the problem, which it did. Opening the drill side was easy with proper Torx key, and brush replacement was straight forward, simply put back as they were. Reassembling was easy if you assure the tabs on the motor (one on each side) are aligned with the pockets in the housing covers. When you first open verify the position of the transmission switch and the forward / reverse switch as these items need to be in same alignment for the housing covers to seat properly.
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    Motor in Drill was throwing sparks and smoking

    Rick - January 10, 2016
    👍 4 of 4 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    Screwdriver, none

    Removed back of drill, unplugged wires, pulled old part out, pushed new part in, connected wires, put back of drill back on. Easy, quick and VERY economical !!

    THANK YOU, you saved the DeWalt Cordless Drill

    Rick
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    Started smoking, then would not power on.

    John - September 27, 2016
    👍 3 of 3 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Medium

    Time

    15-30 minutes

    Tools Used

    Screwdriver, Pliers, Torx drivers

    1. Removed the torx screw that held the back housing in place
    2. Removed the back housing to expose the brushes
    3. used pliers to disconnect the brush connections to the commutator
    4. Used a flat tip screwdriver to pry up the brush housings
    5. Used some electrical solvent to clean the connections and the rotor
    6. Blew the system dry with compressed air
    7. Slid the new brushes into the housing
    8. Reconnected the conductors to the brushes
    9. Replaced the housing and the screws
    10. Tested the drill with a newly charged battery, works like new.
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    Brushes were disintegrating, sparking and throwing chips of graphite out of the vents

    Daniel - September 26, 2016
    👍 3 of 3 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    Screwdriver, Pliers, Light Hammer with nylon head. torx bit

    1.Removed rear cover using torx bit.
    2.Remove wire from brush box assemblies (2) with needle nose pliers.
    3.Carefully pry the old brush box assemblies straight toward the rear with a small screwdriver. they snap-in and snap out.
    4.I wiped the graphite (black powdery substance) off of the contact area on the motor with a paper towel.
    5.Insert new brush boxes into the drill. Mine had a tendency to not line up easily so I lined them up and GENTLY tapped them into place with a very light hammer.
    6. Reattach the wires to the brush boxes. Reattach the rear cover (do not over tighten the torx screws) and you are as good as new.
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    DeWalt drill just stopped

    William - February 5, 2016
    👍 4 of 5 people found this instruction helpful
    Tool Type

    Cordless Drill

    Difficulty

    Easy

    Time

    Less than 15 minutes

    Tools Used

    , Allen wrenches

    Remove rear cover to motor, use needle nose pliers to remove electrical connections, I used a small flat blade screw driver as a lever to pop out old brushes. I utilized a bent nose needle nose plier to insert new brushes then applied pressure with my thumb to seat them, reattached wire clips, replaced cover and pressed trigger - it worked. Vey easy fix
    Did you find this story helpful?
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    All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part. While we moderate these reviews for profanity, offensive language or personally identifiable information, these reviews are posted exactly as submitted and no alterations are made by our team.

    Based on data from past customer purchasing behaviors, these parts are most commonly purchased together along with the part you are viewing. These parts may be necessary or helpful to replace to complete your current repair.

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    This data is collected from customers who submitted a repair instruction after replacing this exact part. Customers can rate how easy the repair was to complete and how long it took. We aggregate this data to provide a repair rating that allows customers to quickly determine the difficulty and time needed to perform their own repair.

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