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Important note:
There are a number of different Ryobi trimmers that use the BC30 designation. Please check your model number (beginning with RY) and be sure it corresponds with the model number shown on this breakdown. You can click the Versions tab at the top of this page to view other possible matches.
How to Replace the Fuel Tank on a Ryobi String Trimmer
This article will guide you through the steps needed to replace the fuel tank on your string trimmer. You can replace the fuel tank, or install a new one to make a fuel line repair much easier.
How to Fix the Starter on a Ryobi Trimmer
Replacing the spring in your trimmer's starter assembly is easy with these professional tips, and it will even save you money on parts.
How to Replace a Primer Bulb
Replacing primer bulbs in small engines is one of the most common types of tool repairs, and this article explains professional steps for primer bulb replacement in two engine design types.
Discussion
Discussion for the Ryobi BC30 (RY30160) Brushcutter
The cost of a carburetor kit would probably come close to the cost of the a new carburetor,part number 308054013. I would guess that is why the manufacture does not offer the kit. One other thing you might want to order the gasket for the carburetor depending on what model you have.
I replaced the spring and the starter pull cord functions as it should. When I put everything back together, the cord no longer retracts back in the housing and makes clicking (ratcheting type sounds). suggestions?
revision: pull cord functions perfectly, but when I mount it back to the head unit, put clutch plates and screw housing back, the pull cord stops retracting and the ratcheting sounds are heard...
Reply: BC30 Starter Issues
iambman
[QUOTE=iambman;70924]revision: pull cord functions perfectly, but when I mount it back to the head unit, put clutch plates and screw housing back, the pull cord stops retracting and the ratcheting sounds are heard..."
Can I replace just the fuel lines? I have a good tank, but the fuel lines are old and split. Also, is there a filter that goes inside the tank? There isn't one in the tank now.
It is becoming more common for the manufacture to replace the complete fuel tank instead of the fuel lines. And yes the fuel filter in included.
-WJA
Reply: FUEL LINES
earthworm
[QUOTE=WJA;73027]Hello rongreen99,
It is becoming more common for the manufacture to replace the complete fuel tank instead of the fuel lines. And yes the fuel filter in included.
-WJA"
Thats quite the kick in the wallet.
I see where a Husqvarna gas tank is nearly $80 without hoses or filter.
The lines and filter are nickle and dime in comparison.
I replaced the bulb and the fuel lines in my trimmer however it still runs for a short time (2 seconds) then runs out of gas. The bulb does not fill completely and quickly drains out any gas drawn into it. What could be the problem?
Probably a bad oil gas mix- use only 93 or 94 octane. Redo your gas oil mix "perfectly" exactly as oil mix label says...don't guess. drain the gas- push the bulb a couple times... clear it out. put in new gas- push the bulb a few times- start...keep pushing the bulb to push the new gas through. should smoke a little then should smooth out and run fine.
Reply: Starves For Gas
ry0101
That reply did NOT answer the Question. I have the same problem. I replaced bulb also and still have prob and seeing you have changed the fuel lines (which i was thinking to do next. Thought it may be sucking air). I now have to go to the carborator. Dont think there is anything else left. I actually thought it may be the little black plug under the bulb releasing the fuel prematurely.
Reply: Starves For Gas
1090261
get a new carb... this new and improved gas with the ethanol tends to varnish and stop it up. if you cant get gas without ethanol, when done using pour remaining fuel out and run trimmer until it uses the fuel remaining in the carb and fuel lines.
I have a BC 30 and it runs great but it doesn't seem to want to turn the shaft. I took it apart and the clutch plates seem to be OK and the Drum seems fine. I don't understand the way it operates. I assume the centrifugal force drives the plates out to contact the drum. Or is there some kind of material inside the drum that is now worn off or missing. Thanks,
Dean
By far the easiest way to replace the fuel lines is to simply replace the tank. The tank assembly comes with the new lines installed in the tank and a new fuel filter. For the small difference in price it is definitely the way to go.
I hope this helps,
-UtahAV
-Mark
Reply: Bc30 Brushcutter
PINWIZZ69
Ryobi makes a kit that includes a ringed cable assy. to snake the included new fuel line and filter assy. as well as the breather line. Kit # AC04101
852-510 ( #UNDER KIT # sku#?)
Yes, they are. Your exact carburetor application is the key. If you have the Ruiing carb without the choke lever instead of this Homelite carb, Zama carb parts fit it. One or two kits for it are on Ebay. There are also kits for the Homelite carb, but I can't tell if it is the Ruiing or Zama.
Unfortunately the manufacture does not supply the choke lever as a replaceable part for this unit. The complete carburetor would have to be replaced. It is part number 308054013 . As for the tool to adjust the mixture, they are probably only sold to the authorized service centers as a special service tool. I have seen quite a few engines damaged because of a fuel mixture that's too lean. If not set right it can take out a engine within minutes. You might want to use a qualified small engine service center to make that adjustment for you.
I was using my trimmer with the hedge cutter assembly attached. It stopped cutting and I thought the cutter was jammed. I took the hedge cutter and discovered my steel cable connector had snapped off below the housing, and the steel coupler just fell out when I disconnected the hedge cutter. Any ideas, and is the cable connector available? How difficult is it to repair this?
My trimmer seemed to start seizing up and not spin freely on my BC30 after doing a little bit of grass trimming. I didn't have much to do, so I used it about another 2 or 3 minutes being very gentle. The plastic throttle handle got so hot, I had to stop using it. I thought the clutch or engine was creating the heat on the handle. I didn't realize it was the upper boom creating all the heat. I grabbed the boom to carry it in to get my hand away from the power head, which I thought was causing all the heat. It burned my hand badly within a second of grabbing it. I had removed my gloves after shutting it down, dumb mistake. Anyway, after it cooled down, I took the upper boom apart to discover the nylon flex shaft liner had melted and seemed to have fused itself to the steel flex shaft and was spinning against the inside of the boom. This created a tremendous amount of heat on the boom.
Any Ideas on the cause of this?? How do I prevent when I get a new upper boom?
Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
Used my BC30 several times and it worked fine. Tried to start it one day after using it and cutting it off and the starter felt like the rotor wasn't connected to the motor. Took it apart and found the rotor key was gone..smooth. This is a poor excuse for a key anyway. Bought a new rotor, assembled the trimmer. After 3 or 4 pulls, the same thing happened. Key gone again. Any suggestions will be appreciated. Hate to keep buying rotors and having the same problem.
I bought BC30 brush cutter very hard to start. Took off filter sprayed engine start in it ran good for a second. I had the fuel line broke. How do I replace the line and connect it back inside the fuel tank?
Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
Most problems with replacing the starter cord come from removing the clutch drum in order to access the starter. Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
I have a Brush cutter blade , designed for a Ryobi, I want to attach to my string trimmer but the parts diagram is different. Do I need to buy a new head and all of the parts below it in order to attach the blade?
Most problems with replacing the starter cord come from removing the clutch drum in order to access the starter. Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
I have a Ryobi BC30. I believe the problem is that the fuel lines from the tank are not sealed were they come through the tank. Fuel leaks from this point and I think it also affects the fuel air mixture to the engine. I have tried everything I can think of to seal it. the problem is nothing sticks to the fuel tank - - not glues - - not caulk - - nothing. Also, could you tell me what the function is if each of the two lines going t the tank and the position of the lines in the tank. What is wrong and how do I fix it? Thank you
The fuel lines form their own seal where they pas through the tank. I would suspect that your fuel lines are old, hard and brittle which is allowing the fuel to spill. Their really is no way to replace just the lines on this design. The new fuel tank assembly comes with the lines pre-installed making for a simple repair. It is part #308181005.
There are two lines for the priming system. The feed line is the one with the in-tank filter on it. It is the one that feeds fuel into the carburetor both while priming or running. The other line is the return line. When priming the carb only uses a small amount of the fuel that flows into it. The rest is returned into the gas tank through the return line.
My Ryobi BC-30 would run with no problems one year ago but now it will only run with the choke in 1/2 choke position. The air filter is clean, good clean gas in it. The muffler is clean and not stopped up. The plug is clean and properly gapped. I removed the carb. and blew air through all passages & used carb cleaner.
Sounds like a clogged carb to me. The passages in the carb are so small that the only way you can really clean it is by disassembling it. This is a bit of a risk on your Ryobi carb as Ryobi does not offer a rebuild kit to replace the inner pieces of the carb so you must be very careful while taking it apart. We cover this repair in the following article and video...
The part you are having a problem with is the clutch drum. Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
I purchased a new Ignition Module for my Ryobi BC30. I have the thing almost apart but can't remove the clutch plate to get to the old one. Is there a way of removing the clutch plate without a special tool?
Thank you
Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
It sounds like the carburetor is clogged with debris or varnish caused by oil fuel. You can simply replace the carb, Part #308054013, or attempt to clean it. We have an article and video that will help walk you through cleaning the carb if you decide to go that route. You can find the article and video at the following link...
The special screws on the carb adjustments are there due to the new EPA restrictions on 2-cycle engine emissions. The manufacture must certify that their engine burns fuel within the EPA requirement so they set that carb at the factory and then make the tools available to their network of trained service centers. Your best bet is to take the trimmer to your local authorized service center and have them make the adjustments for you. Another benefit of letting the shop make the adjustment is that serious damage can occur to the engine if it is adjusted too lean. The service center will ensure that the carb is not set too lean.
Somehow the starter rope has tangled on the inside I have started taking apart to get at starter rope. It seems I need to remove the drum and connector. How is this removed? Does it just pull off?
Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
While cutting grass the throttle handle got warm on my trimmer so set it aside to cool. When I tried to go again the cable seemed to be frozen up. I had to order a new top boom as the nylon spacer had gotten so hot it melted. I put new one on and now it acts like the cable is not engaging somewhere. It just barely spins the string. I don't have 10 hours on the unit. Has the clutch been damaged or whats going on?
My BC30 Ryobi trimmer can start, but when I move the choke lever to run it dies out. I installed a new fuel filter, put in new gas mixture, and a new air filter but the problem still persists. Can someone please help with this?
It sounds like you probably have a clogged carburetor.
The carburetor can become clogged by dirt or other debris. The dirt may get by a damaged or missing air filter. It can enter through a crack in the fuel lines. Some tools use a foam air filter. Over time the filter itself will breakdown and create debris that will enter the carb and clog it. It is a good idea to replace the air filter at least once a year. If fuel is left sitting in an unused engine for more than a couple of months the fuel will begin to breakdown and go bad. As the fuel breaks down it will start to become gel like as well as begin to coat the internal parts of the carburetor with a varnish. The gel and varnish will plug the carburetor so that fuel can no longer flow through it. To get your engine running again you will need to either rebuild or replace the carburetor. When you replace the carburetor it is always a good idea to also replace the air and fuel filters. This helps ensure that more debris won't clog the new carburetor.
Ryobi does not offer a carburetor rebuild kit for the carb on your trimmer. Your bet bet is to simply replace the carburetor. The carburetor is part #308054003 and is available from http://www.ereplacementparts.com .
Hey mark
The video/manual you mention below for removing the clutch is no longer active. I'm replacing ignition coil which appears to be under the front shroud near starter recoil mechanism. The clutch obstructs removal of shroud thus access to the coil.
[QUOTE=anonymous;45739]The primer bulb on my BC 30 Trimmer has a hole in it. I don't see one listed. Do I need to replace the carburetor?"
What did you do? Mine has hole as well. I dont want to purchase the entire carb..
Reply: Primer Bulb
bobbyd
Google ZAMA CARBURETOR PRIMER BULB you will find your replacement. I bought one new a my local mower repair shop for $2.27 (that's with tax) and it works just fine.
When I apply power the Upper shaft twists with the increased torque. I can rotate the entire upper shaft back in line by hand. What part is used to hold the upper shaft in position?
If the adjustment needed is to stop the trimmer head, then the answer is go to the idle screw on the carb. Otherwise there is no adjustment, it is strictly a centrifugal clutch.
It may be that you need to take the screw out of the clutch drum. I believe it is a Torx 25 in the same place the drive shaft came from. Once the drum is off the clutch need to be removed. Lock the piston and remove the clutch in the direction printed on the clutch. It will take a sharp blow with the piston locked to remove the clutch. Now the recoil housing can be removed and the starter spring will be in this housing.
Reply: Pull Start Rope
Mark
Hi Joe,
Removal of the clutch drum isn't too hard of a project at all if you know a few tricks first. We have prepared an article and video that will provide you with all of the information you will need to remove the clutch drum. You can find the article and video at the following link...
My wife backed over my trimmer and it appears that the only thing really broken is the choke handle, the one you move between A to C positions. Can this be yellow handle be replaced or is it part of the carburetor and you have to replace the whole carb unit?
Unfortunately the choke lever is only sold as part of the carburetor assembly. The carburetor is part #308054003 and is available from http://ereplacementparts.com.
The only way to start my unit is to spray starter fluid in.Once I let up on throttle, engine stops. I think it needs a carburetor rebuild kit. Is there one available? Could it be anything else? New gas, new plug installed.
It sounds like a clogged carburetor to me as well. There is no carb kit available for this trimmer. You will need to simply replace the carb. It is also a good idea to replace the air filter at the same time. The carburetor is part #308054003 and the air filter is part #98760. Both are available from http://ereplacementparts.com.
Have had this trimmer for almost two years. Used it not continuously. The other day while working with the edger adapter suddenly it stop and went dead. Changed spark plug but noticed no spark coming when pulling the rope. Any suggestions please? Thanks.
No spark is usually an indication of a bad ignition coil. I would first check for spark with a spark tester. If the spark tester confirms that spark is not present then the coil will be the problem. The ignition coil is part #850080001 and is available from http://ereplacementparts.com.
If the trimmer is hard to start but then runs OK once started I would consider doing a tune up. To do a basic tune up you will need to replace the air filter, the fuel filter and the spark plug. It is a good idea to do a basic tuneup at the beginning of each season.
For your trimmer you will need the following parts...
Ryobi only offers the fuel filter as part of the gas tank assembly. The fuel filter listed is from Poulan. In tank fuel filters are pretty universal and the one from Poulan should work just fine.
If the engine still doesn't start easily and run well after the tune up then it likely has a clogged carburetor. the carburetor will need to be replaced. The carburetor can become plugged with dirt and other debris. If gas is left in the tool for more than a couple of months it will breakdown and turn to a varnish in the carburetor. This will also plug the carburetor. The carburetor is part #308054013.
All of these parts are available from http://ereplacementparts.com.
The new rotor has a key cast into it that should line up to a key way on the motor. With the key and key way aligned the rotor will be in the proper orientation for proper timing.
I have a Ryobi trimmer that can be used to adapt an edger but the clamp that links the edger and the shaft is so weak that when starting the engine the edger part is disconnected due to vibration
I think you could solve the problem but it would take a bit of modification.
The end of the bolt opposite which the knob is attached to has been mushroomed so that it can't come loose and be lost. You will need to grind the mushroomed part off so that the bolt can be removed. Take the bolt to a home center with you. Find a flat washer and a rubber washer that will fit the bolt. Slide the rubber washer on the bolt first followed by the flat washer. Now reinstall the bolt onto the trimmer. The rubber washer should provide enough cushion and grip to keep the knob from coming loose.
I had to replace the upper boom and in the process had to remove the control handle assembly. While removing it the tension spring from the trigger popped off and after hours of attempting to put it back I cannot figure out how it goes on. Can anyone help me? Thanks!
Fuel line and filter can be purchased at any LM repair shop. bring your tank with you. Buy about 2 feet of fuel line. remove old line. CUT ONE END OF NEW LINE on a bevel (point) Force it through the hole in the tank closest to the filler cap with a twisting motion (clockwise) until the end comes out the filler cap enough that you can trim the bevel off and put the filter on. Pull the line back through till filter is laying flat on it's side in bottom of tank. Trim to length and attach to carb. Treat other line likewise..A little oil on line helps to get thru hole in tank Filter 3.00 line 2.00 per foot
The rope on mine jumped off the starter pulley assembly and got looped around the tabs on the baffle (part 41 above). I had to take it all apart to get the rope re-wound. Just be careful of the rope return spring and container! The above diagrams are very helpful. To get the Drum and Connector (part 33 above) off, you need a T20 screwdriver, about 3 in long and something to keep the piston/rotor from turning.
Reply: Rope Wont Pull
Joe
Do the clutches screw on or slide on?
Reply: Rope Wont Pull
Collier
Your not going to belive this. My pull rope only came out 6 inch. I took it apart to find out why. What I found was a sand dabbler (wasp) created a nest. It was between the ignition module and the rotor. Cleaned it up pulls fine now.
Yes, there is a screw in the shaft of the drum. It is a Torx, and it is very tight until you snap it loose, so be patient, and strong! When you try to take the clutch loose, it is even tighter. I used the rope in the spark plug piston area trick. If you try to jamb something in the fin area, you will just break something, so be careful.
It could be a Primer Bulb, I see them on eBay WOEM PRIMER BULB WALBRO 188-512-1 RYOBI 683974 188 512 for about $6-7 shipped. It probably has a hole in it.
to get to the ignition coil itself you need to remove the power head from the shaft.
remove the clutch drum, then the clutch springs. then the outer housing will pull away from the engine block exposing the ignition coil and plug wire.
used weed trimmer noticed handle getting hot shut off and let it cool down when started up string wouldnt turn the nilon insert in the top boom had melted orderd a new one installed it.noow acts like cables not engaging or clutch shot have less than 10 hoursa on it this is a ryobi bc30 every thing seems to be free no bind when turning by hand
yeah I'm having the same problem... looks like there is a screw inside but it just turns the motor over... I have no clue let me know when if you figure it out before I do!!
Reply: Ryobi BC30
sitnlowon20s
hey I got it!! check out this video, very helpful!
Had to replace ignition module but did not realize there was adjustment groves when I loosened bolts. Just so happened the magneto magnet was in line and the module went right to it. Does anyone know what the gap is supposed to be?
Have had Ryobi and John Deere Brushcutters for years these 2 have run great until stored this past year. Both can be primed through the carb inlet and will run until that fuel is gone. I replaced the carb and gaskets and the same problem persists. Tank is clean fuel is new at 50:1 with stabilizer. filters are all clean. exhaust has no issues since it runs when manually primed, Can some explain why the fuel from the new carb isn't getting to the motor?
[QUOTE=Sndman;69654]Have had Ryobi and John Deere Brushcutters for years these 2 have run great until stored this past year. Both can be primed through the carb inlet and will run until that fuel is gone. I replaced the carb and gaskets and the same problem persists. Tank is clean fuel is new at 50:1 with stabilizer. filters are all clean. exhaust has no issues since it runs when manually primed, Can some explain why the fuel from the new carb isn't getting to the motor?"
I would check for hole in line in the tank, make sure filter on gas line is clean, if you have primer bulb check for cracks.
I'm having problems keeping my Ryobi BC 30 running. It will start, but only run at top speed. It will not idle. It's almost as if it chokes out or the kill switch is initiated.
I've replaced fuel, lines, bulb, cylinder gasket, mufler gasket, carb gasket (large one), heat dam gasket, and the gasket on the back. Missed the small carb gasket, but it looks good. Cutter is only three years old and started acting up at the end of last season. Only used around the house, so it has low hours. Local repair shop suggested replacing the gaskets but will not touch it. They said if the gaskets didn't work; buy a new one!!!
I have found that the barrell sometimes comes loose from the crankcase. It then runs lean, as it sounds yours is. Strip down and replace it otherwise the barrell will be quickly ruined.
Reply: Ryobi BC 30 Brushcutter
ryobi_uk_warrenty_repair_centre
there are 3 bolts at the bottom of the cylinder
one sometimes breaks
dismantle the engine
remove old bolt
and replace with a new bolt
while your there check out your piston :cool:
poindexter why do you say you need a special wrench usually the jets are just slotted;sometimes the manufacturer puts on a plastic piece so you can only turn the jet each way very little;you may be able to pop the plastic end off to get to the jet adjustment screw;why do you want to adjust the mixture jet anyway???????????
Trying to locate the correct rotor w/pawls for this brushcutter. I had ordered part # 308433001 which is what the diagram showes. This part is 3 3/8" in diamiter. The old part is 3 3/4". I need the correct part # to order.
My Ryobi bc30 lasted one season and then had major carburetor problems couldn't keep it running fresh gas didn't even help I also was suprised to find it was a homelite trimmer I will never buy another ryobi. For the cost of the repair I can almost buy a newer model. very very disapointed.
Same problem here. My trimmer ran well for one season. It started the next, but the screws came loose on the carburetor assembly. The machine has given me trouble ever since. I bought a new carb and it ran for awhile but then quit again.
Very surprised to learn it's really a Homelite, a brand I have been very disappointed with over the years and would never have purchased. It ran well for 1 season then began losing power due to carbuerator problems. The replacement carbuerator costs nearly as much as the entire machine! I'm buying a Stihl.
Exactly the problem that plagued my machine. How about a recall on brush cutters?
I even followed the maintenance procedure of running fuel additive for storage and that didn't even work.
Nothing but problems. Gas cap leaks, fuel line appears not to be fuel resistant-rots in 2 years, parts too expensive, vibrates too much- makes hands go numb, constant carb problems, wont reach full speed