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Poulan S25DA Gas Chainsaw

 Poulan S25DA Gas Chainsaw Parts

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 Fig # Img Part Name Availability Price
A1Lock Nut Obsolete - Not Available
Part #: 530015135
Discontinued
N/A
A2Screw Obsolete - Not Available
Part #: 530015134
Discontinued
N/A
A3Pin
Part #: 530023492
In stock
25+ available
 $3.99
Add To Cart
A4Spur (Optional)
Part #: 530023387
Backorder:
No ETA.
 $14.27
Add To Cart
A5Screw
Part #: 530015539
Ships in 4 - 7 business days
 $0.99
Add To Cart
A6Screw
Part #: 530015986
In stock
2 available
 $0.99
Add To Cart
A7
Crankcase Assembly
Part #: 530010223
Note: Includes figures 1, 2, 3, 16, 28-30 and 38
Ships in 4 - 7 business days
 $176.49
Add To Cart
A8Connecting Rod Assembly
Part #: 530022077
Note: Includes figures 9 and 12
Ships in 4 - 7 business days
 $31.14
Add To Cart
A9
Screw 4-40 x 1/8
Part #: 530001713
Ships in 4 - 7 business days
 $0.99
Add To Cart
A10
Piston Pin Retainer Obsolete - Not Available
Part #: 530015131
Discontinued
N/A
A11Crankpin Rollers
Part #: 530032019
In stock
2 available
 $4.62
Add To Cart
A12Piston Pin Bearing
Part #: 530032018
Backorder:
No ETA.
 $6.77
Add To Cart
A13Screw
Part #: 530015189
In stock
2 available
 $1.24
Add To Cart
A14Muffler Cover
Part #: 530029271
In stock
2 available
 $2.31
Add To Cart
A15Gasket
Part #: 530019049
Note: Included in Gasket Kit
In stock
2 available
 $3.99
Add To Cart
Fig #ImgPart NameAvailabilityPrice
A16Crankcase Gasket
Part #: 530019044
Note: Included in Gasket Kit
In stock
2 available
 $1.37
Add To Cart
A17Piston Rings Obsolete - Not Available
Part #: 530029391
Discontinued
N/A
A18Muffler Spacer
Part #: 530015657
In stock
2 available
 $2.87
Add To Cart
A19
Muffler Baffle Obsolete - Not Available
Part #: 530029283
Discontinued
N/A
A20Muffler Screen
Part #: 530023592
In stock
3 available
 $2.49
Add To Cart
A21Screw - Guard Mtg. (12 - 24 x 5/8 - Hex Hd.)
Part #: 530001709
In stock
2 available
 $1.57
Add To Cart
A22
Muffler Body Obsolete - Not Available
Part #: 530069305
Discontinued
N/A
A23
Piston Assembly Obsolete - Not Available
Part #: 530069298
Note: Includes figure 10
Discontinued
N/A
A24
Oil Pump Cover
Part #: 530011163
Ships in 4 - 7 business days
 $2.61
Add To Cart
A25
Crankshaft
Part #: 530022173
Ships in 4 - 7 business days
 $133.10
Add To Cart
A26Flywheel Key
Part #: 530015126
In stock
2 available
 $3.99
Add To Cart
A27
Crankcase Washer
Part #: 530023354
Backorder:
No ETA.
 $1.94
Add To Cart
A28Bearing
Part #: 530032021
Ships in 4 - 7 business days
 $9.66
Add To Cart
A29Seal
Part #: 530019051
Note: Included in Gasket Kit
Backorder:
No ETA.
 $5.23
Add To Cart
A30Kit - Oil Vent Replacement Obsolete - Not Available
Part #: 530069185
Discontinued
N/A
Fig #ImgPart NameAvailabilityPrice
A31Tubing Nut
Part #: 530002615
In stock
2 available
 $1.57
Add To Cart
A32Oiler Discharge Sleeve
Part #: 530002464
In stock
3 available
 $0.99
Add To Cart
A33Discharge Line-Oil Pump (Bulk 8115) Obsolete - Not Available
Part #: 530021013
Discontinued
N/A
A34T 1 & T 2 Obsolete - Not Available
Part #: 530010221
Note: Includes O Ring w/Retainer
Discontinued
N/A
A35Cylinder Gasket
Part #: 530019043
Note: Included in Gasket Kit
In stock
2 available
 $1.25
Add To Cart
A36O-Ring-Pump Plunger
Part #: 530001952
Ships in 4 - 7 business days
 $2.31
Add To Cart
A37Lockwasher
Part #: 530001642
Ships in 4 - 7 business days
 $0.99
Add To Cart
A38
Stud-Cylinder Mounting
Part #: 530001674
Backorder:
No ETA.
 $2.31
Add To Cart
A39Oil Pump Body Gasket
Part #: 530019054
Note: Included in Gasket Kit
In stock
2 available
 $1.24
Add To Cart
A40
Pump Assembly
Part #: 530010177
Ships in 4 - 7 business days
 $57.82
Add To Cart
A43
Nut-Cylinder
Part #: 530001660
Ships in 4 - 7 business days
 $1.37
Add To Cart
A44
Oil Pick-Up Weight
Part #: 530002589
Ships in 4 - 7 business days
 $8.99
Add To Cart
A45
Oil Line (Bulk 8132) Obsolete - Not Available
Part #: 530021012
Discontinued
N/A
A46Valve - Intake
Part #: 530023148
Ships in 4 - 7 business days
 $6.22
Add To Cart
A49Cylinder
Part #: 530029392
In stock
2 available
 $51.54
Add To Cart
Fig #ImgPart NameAvailabilityPrice
A50Cap-Oil Pump
Part #: 530023356
In stock
2 available
 $1.16
Add To Cart
A51
Plunger Obsolete - Not Available
Part #: 530023357
Discontinued
N/A
A52Quad Ring-Plunger
Part #: 530019029
Note: Included in Gasket Kit
In stock
2 available
 $2.31
Add To Cart
A53Spring Obsolete - Not Available
Part #: 530023358
Discontinued
N/A
A54
Diaphragm Assembly Obsolete - Not Available
Part #: 530022124
Discontinued
N/A
A55
Screw - Pump Mount
Part #: 530015114
Ships in 4 - 7 business days
 $1.24
Add To Cart
A56
Pump Assembly
Part #: 530010177
Ships in 4 - 7 business days
 $57.82
Add To Cart
A57
Screw
Part #: 530015738
Ships in 4 - 7 business days
 $0.99
Add To Cart
A58Pump Body Cover Gasket
Part #: 530019053
Note: Included in Gasket Kit
In stock
2 available
 $1.56
Add To Cart

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Saw Parts  Chain Saw Parts

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Discussion
Discussion for the Poulan S25DA Gas Chainsaw

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larrypope1
Question: Thread Size Of Chain Tension Pin

larrypope1

Is there a pin with a thread size larger than 6/32
I have just rebuilt a Walbro carburetor on a Poulan 25d chainsaw. I now need to adjust the carb. I have seated both needle valves. Please tell me how to proceed from here.

Thanks
Daveyrt
Question: 25d Running Problem

Daveyrt

I have a 40 year old 25D. I can tune the saw to run cold. When it heats up it will run fast in idle. Just takes off on it's own, like the idle screw is cranked all the way in but it's not. Any ideas?
I have a Poulan Pro S25DA chainsaw that i have rebuilt, including new carb rebuild kit. I have gotten the saw to start, but when running at full throttle the saw runs wide open then slows down, revs up, slows down over and over again. I have tried turning the high idle screw both direction with no change. Obviously im missing something, but what?
fireengbee
Reply: Poulan Pro S25da Running Problem...

fireengbee

Ok, after some research I was able determine that the metering lever was out of adjustment and was sitting way to low in the carburator bowl. I readjusted it so it is now level with the top of the bowl. Now the problem is i cant get it to start and then there is fuel pouring out of the exhaust. Is this typical of it being flooded? I have flooded engines before and have never had that happen. There is excellent compression so I dont believe that it is a problem with the rings. I am still trying to get it to run long enough to make adjustments to the high and low speed adjustment needles.
keito
Question: Fuel Lines

keito

where do i find a fuel line for the S25DA gas chain saw
UtahAV
Reply: Fuel Lines

UtahAV

Hi Keito,

Part #530069216 is a small roll of fuel line for your saw. There should be enough to redo your lines with a little left over.

I hope this helps!

-UtahAV
-Mark
dave winslow
Question: Chainsaw Won

dave winslow

I have a poulan super 25 da. If I put fuel in the carbeuretor it will run. Won't run otherwise. I replaced the fuel line and filter (in the tank).

Do you have an idea what is wrong?

Thanks
Brooks
Reply: Chainsaw Won

Brooks

Since there is no gas pump, there must be a pinch in gas line. I replaced gas line in my 25da and had to use a piece of COPPER wire to thread it through the motor. Take about 6 inches of wire, make a U hook bend about 1/8 inch on the end and put in gas line (just the hook in the gas line, this will keep wire in line) then thread it through the motor. This insures nothing gets in the gas line and it will make all those turns through the motor. Copper wire can be bent easy and keep the bends for those turns. When line is through the motor you may have to cut the U out of the line, a heavy copper wire will not pull out.
Buddy
Reply: Chainsaw Won

Buddy

I would make sure you have fuel from your tank to your carb. To check, disconnect your line from the carb. With a half tank of fresh fuel and a good tight cap, shake the saw. The pres. should push the fuel out the open end of the line. If not, use Brooks suggestion and check for a kink. It may be behind the fly wheel where it make a tight turn up into the air box.

If you have fuel to the carb. I would clean the carb and install a new complete kit.(carb numbers are stamped on the side of the body, exm.WA...... ) The carb has a fuel pump side (one screw holding the cover) and a metering side (four screws). If the dia's. are hard or stiff, or your inlet needle is stuck, or there is some trash in the carb, the saw will run and die with a prime (your symptom). After reassembly, set the mix adj. screws. about one turn out then fine tune. I have found that after you adj. and replace your A.F. cover it may be a little rich on idle. Play with it. Hope this helps you out. Old 25's Rock!!!!
Brooks
Question: Gas Cap

Brooks

Does anyone know where I can get a gas cap for a Poulan S25DA chain saw?
Buddy
Reply: Gas Cap

Buddy

If you still have your old cap and its leaking fuel, I've found that it's the check valve (duck bill) that's rotten. Carefully remove the star retaining washer and old valve. A Homelite Super 2 oil tank vent works well as a replacement. If not OEM, I used a after market replacement part on my saws. If your cork gasket is damaged, you might try a snug fitting O-ring. Hope this helps. Old 25's Rock!!!!!!!!
I have used it for 30 years and it still runs GREAT.
Used this saw for 35 years. During that same period used Homelite, Husqvarna, Echo and Stihl.
It ranked equal to the Stihl that I used as far as reliability and only slightly less than the Stihl as far a performance.
I've repaired it once in that time and have cut hundreds of cords of wood and landscape timbers. It's been one of my favorite tools.
Korelian
Reply: Poulan - S25DA Super XXV Poulan

Korelian

Hello!

Can someone point me in the direction of a repair manual for the S25DA. I tore mine down about a year ago to re run the fuel line because it wouldn't start (hadn't started it in years, but had good compression and spark, and didn't have old gas in it. so I am almost sure it was an old fuel line. which by the way the fuel line is hard and brittle and a little tanned from the heat.)

but I took the think apart a year ago and it's on my bench but after a year I've forgotten where everything goes..

this saw was given to me over 15 years ago as a young boy by the man that taught me how to use it. so it has great sentimental value and it's just plain built tough.
.
Accessories
Accessories for the S25DA

Mix Oils:
See more mix oils 
T-00745
2-Stroke Oil w/ Stabilizer 50:1 Ratio 2.6 fl.oz
$3.99

6450001
Power Blend Ultimate 2-Stroke Oil 2.6 oz.
$2.99

6450025
Power Blend Ultimate 2-Stroke Oil 6.4 oz.
$3.99

fancyboxy