Power Cord 4810003233

1. Remove handle side plate.
2. Remove 3 Screws connecting cord.
3. Remove 2 Screws securing trigger.
4. Removed old cord and installed new cord by replacing the items above.

Remove one handle half, Remove the cord wires from the switch and the ground wire
Remove the cord clamp. Slide the old cord relief from off of the old cord and slide it on the new cord. Connect the wires from new cord to the switch and the ground wire. Install the cord clamp. Install the handle half.

Removed handle and replace cord and cord guard

1. Drain oil from gearbox
2. Remove brushes
3. Remove guide plate
4. Remove large plastic plug from rear of saw
5. Remove nut behind plastic plug with impact driver while holding down while holding down saw blade stop..
6. Remove saw guide plate and front housing.
6. Press or drive armature out of gearbox brearing.
7. Install new bearing on commutator side of new armature using a simple jig to hold the armature.
8. Slide new armature into the gearbox housing.
9. Reinstall nut and carefully tighten with impact driver. This will pull the armature through the gearbox until it stops when the armature shoulder contacts the inner bearing race on the armature side of the gearbox. Take your time with this.
10. Reassemble saw.
11. Refill gearbox with oil.
12. Replace brushes.
Note: I've done this type of replacement a number of times on Skil circular saws without replacing the bearings on the gearbox side and not had any long term problems. But it is likely that Skil recommends replacing the two gearbox bearings as part of the procedure.

Remove the screws from the handle assembly, then unscrew switch from handle and remove the cord clamp. Remove the cord leads from the switch and the ground wire. Discard old cord. Slide the new cord relief onto the new cord. Install the cord leads on the switch , then the ground lead. Attach switch to handle , then put the cord clamp back on. Press the handle together. Make sure there are no wires being pinched, then install the handle on to the saw. To replace the brushes. Remove the brush caps with a screwdriver, then remove the old brushes. Install the new brushes, then screw the brush caps back on. Check oil level in the saw and add more if needed.

1. Removed handle, 4 screws
2. Removed switch, 1 screw
3 Installed new switch
4. Removed 3 screws to remove cord
5. Installed new cord
6. Reassembled handle

Dismantled handle, removed damaged cord, replaced with new... removed old brushes, replaced with new...removed broken lever, replaced with new

Removed handle half on main grip, took picture for reference with phone to reference wiring on the switch, detached ground to motor case, removed switch and old cord and guard, transferred switch and attached new cord and guard to new grip half, removed old grip half and installed new grip half assembly and attached ground other new grip half and new top handle.

Removed covers for brushes then replaced old brushes with new ones. Removed screws from handle assembly then removed screws holding terminals on old power cord. Replaced old cord with new one and replaced the screws. My vintage Skilsaw 825 worm drive is ready for another 50 years of use!

1. With a screwdriver, took apart the broken handle.
2. Disconnected the power cord leads.
3. Connected the new power cord.
4. Reassembled the new handle.
5. Pluged in the cord to the outlet and she works just fine. Thanks!