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Product Description
?This genuine OEM sourced replacement part is made for use with DeWALT power tools. The purpose of a cabon brush is to conduct the current in an electric motor. Unfortunately, over time it will wear out and it may begin to fail eventually requiring a replacement to ensure peak performance. This high-quality brush box is sold individually, keep in mind it includes the metal holder, the brush and the spring. Please make sure to refer to the appropriate diagrams of your model for the correct location and application of this component. Not sure if your carbon brush is causing your motor problems? See our power tool repair article: <a href="http://www.ereplacementparts.com/whodunnit-the-brushes-the-switch-c-8873_8875.html" target=blank><u>Whodunnit? The brushes or the switch?</u></a>
Troubleshooting
- DeWALT
- Hammer Drill
- Cordless Drill
- Hammer
- Boring Machine
- Electric Drill
- Nibbler & Shears
Videos For installing this part.
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Customer Part Reviews
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Questions & Answers
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Customer Repair Instructions
All our customer repair instructions are solicited directly from other customers just like you who have purchased and replaced this exact part.
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Extreme loss of power
Ronald from Coudersport, Pennsylvania
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Screw drivers
- Parts Used:
- 603754-01
Smoking and sparking drill
Jim from Orrville, Ohio
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- 603754-01, 396505-21SV
Brushes were worn to nothing.
Wilbert from Palm Bay, Florida
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Screw drivers
- Parts Used:
- 603754-01
drill motor with worn brushes was smoking - required new brushes.
Robert from Fairport, New York
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Screw drivers
- Parts Used:
- 603754-01
Unplugged wire leads.
Replaced brushes.
Re-attached wires and replaced end cap.
Tested with no smoke repair successful.
The drill would not always start when I actuated the trigger.
Gregory from Wautoma, Wisconsin
- Difficulty Level:
- Easy
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Screw drivers
- Parts Used:
- 603754-01
Look at the new brush boxes before you try prying out the old brush boxes so you can see how the new boxes clip in. It will help you to understand how to pry out the old boxes.
DeWalt drill had loss of power and would not run for long.
Steve from Charlton, Massachusetts
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Parts Used:
- 603754-01
DeWalt drill just stopped
William from Pikeville, North Carolina
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Parts Used:
- 603754-01
Brushes were disintegrating, sparking and throwing chips of graphite out of the vents
Daniel from New Britain, Pennsylvania
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- 603754-01
2.Remove wire from brush box assemblies (2) with needle nose pliers.
3.Carefully pry the old brush box assemblies straight toward the rear with a small screwdriver. they snap-in and snap out.
4.I wiped the graphite (black powdery substance) off of the contact area on the motor with a ... Read more paper towel.
5.Insert new brush boxes into the drill. Mine had a tendency to not line up easily so I lined them up and GENTLY tapped them into place with a very light hammer.
6. Reattach the wires to the brush boxes. Reattach the rear cover (do not over tighten the torx screws) and you are as good as new.
Motor in Drill was throwing sparks and smoking
Rick from Rockledge, Florida
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Screw drivers
- Parts Used:
- 603754-01
THANK YOU, you saved the DeWalt Cordless Drill
Rick
Started smoking, then would not power on.
John from Foster City, California
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Pliers, Screw drivers
- Parts Used:
- 603754-01
2. Removed the back housing to expose the brushes
3. used pliers to disconnect the brush connections to the commutator
4. Used a flat tip screwdriver to pry up the brush housings
5. Used some electrical solvent to clean the connections and the rotor
... Read more />6. Blew the system dry with compressed air
7. Slid the new brushes into the housing
8. Reconnected the conductors to the brushes
9. Replaced the housing and the screws
10. Tested the drill with a newly charged battery, works like new.
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Model Cross Reference
Manufacturer Part Number: 603754-01
| Brand | Model Number | Description |
|---|---|---|
| DeWALT | C987 | Drill - DeWalt Drill Model C987 Parts |
| DeWALT | DC212 | Hammer Drill - Hammer |
| DeWALT | DC212B | Compressor - 23741 |
| DeWALT | DC212KA | Hammer - 18v Hammer |
| DeWALT | DC212KL | Hammer - 18v Hammer |
| DeWALT | DC222 | Hammer Drill - Hammer |
| DeWALT | DC222KA | Compressor - 23742 |
| DeWALT | DC223 | Hammer Drill - Hammer |
| DeWALT | DC223KA | Hammer - 24v Hammer |
| DeWALT | DC330 | Jig Saw - Jig Saw |
| DeWALT | DC330B | Jig Saw - 18v Jig Saw |
| DeWALT | DC330K | Jig Saw - 18V Jig Saw |
| DeWALT | DC490A | Nibbler & Shears - Cordless Shear |
| DeWALT | DC490B | Nibbler & Shears - 20143 |
| DeWALT | DC490KA | Nibbler & Shears - 18v 18 Guage Shear |
| DeWALT | DC490P | Nibbler & Shears - Cordless Swivel Head Shears |
| DeWALT | DC495 | Nibbler & Shears - Cordless Offset Shear |
| DeWALT | DC495B | Nibbler & Shears - 18v Off-Set Metal Shear |
| DeWALT | DC495KA | Nibbler & Shears - 18v Cordless Offset Shear |
| DeWALT | DC520K | Screwdriver - 18v Screwdriver |
| DeWALT | DC520KA | Electric Drill - 18V Cordless Screwdriver |
| DeWALT | DC520P | Electric Drill - Screwdriver |
| DeWALT | DC520W | Electric Drill - Screwdriver |
| DeWALT | DC668 | Electric Drill - Screwdriver |
| DeWALT | DC668KA | Impact Driver - 6154d |
| DeWALT | DC920 | Cordless Drill - Drill Driver |
| DeWALT | DC920A | Cordless Drill - 18V Drill Driver |
| DeWALT | DC920KA | Boring Machine - 18v Drill Driver |
| DeWALT | DC925 | Hammer Drill - Hammer Drill |
| DeWALT | DC925A | Hammer Drill - 18V Hammer Drill |
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