Cord Set 664213-3

Removed Phillips screws from the back housing. Removed cord, rubber boot over cord and switch. Removed rubber switch cover from switch, discarded. Removed old cord by compressing quick lock spring and pulling out wires. Removed boot from old cord. Stripped and soldered ends of new cord and slipped boot over cord. Inserted new cord wires into quick release spring, keeping polarity the same. Fit new rubber boot over switch. Reinstalled switch, cord and cord boot into drill and reassembled rear housing. Reinserted and tightened Phillips screws. Done.

1. Removed the screws on handle half
2. Removed the handld half (cover)
3. Removed screws from cord strain relief
4. Noted location of wires and removed from finger switch
5. Removed ring terminals from old cord and removed cord from guide
6. Inserted new cord through cord guide and installed strain relief
7. Crimped new compression ring terminals to new cord.
8. Attached wires to switch
9. Routed wires in handle section to prevent pinching.
10.Reattached handle half with screws.

Remove old one and replaced with new one

Dismantled the tool, swapped out the cord and guard, reassembled. No rocket science here.

TOOK DRYWALL GUN APART REPLACED CORD AND CORD GUARD

1. Removed plastic handle and took pictures of how trigger was wired
2. Unscrewed wire harness and removed old trigger, dust cover, and cable
3. Replaced wire slip cover over new power cable
4. Connected wires into the trigger
5. Reassembled dust cover, wire harness, and plastic handle

I opened the handle by removing 3 screws. The replacement trigger fit right into the handle; it needed 2 ring lug terminals soldered onto the new power cord and connected where the old power cord was. The new cord was already stripped properly, the conductors each needed to be shortened 1-1/2” or so and then clamped under the handles’ built-in strain-relief. The rubber cord guard fit into its built-in nest. The handle parts provide well designed nests and wire guides so carefully replacing the handle half will provide clamping action for the cord guard. The switch fits right in and is well secured. Replacing the handle half and tightening the 3 screws completes the job. There were no printed instructions provided and the 2 replacement electrical wire terminals were not supplied, but any normal human would have no difficulties as the assembly is quite clear and the terminals are available almost everywhere ... I enjoyed this easy little repair project and now my little belt sander works great again, and the replacement power cord is more robust than the original. Ereplacement Parts was easy to use and the employee I spoke with was very knowledgeable and nice to deal with.

1. Remove 4 screws from top case of sander.
2. Pry up the top case and remove.
3. Remove 2 screws from cord clamp.
4. Disconnect the two wires.
5. Remove old cord & cord guard.
6. Install new cord & cord guard.
7. Connect the two wires and position wires same as original.
8. Reinstall the cord clamp.
9. Replace top case of sander.
10. Secure top case with 4 screws.

Remove the screws from the housings and separate them.
Remove the cord clamp, remove the cord wires from the switch
Connect the new cord wires into the switch
Replace the cord clamp
Screw the housings back together

1. Remove all visible screws
2. Remove brushes
3. Tap and pry top of tool apart with caution and leave bottom together.
4. Remove bolts from stator and unhook brush connectors (2) and leave rotor in bottom half.
5. Switch and cord connections are not exposed. Unscrew switch and remove wires. Note handing for re connections.
6. Put tool back together and lightly tap with a rubber hammer to put housings back together.
7. Caution- not a snap to fix. Take to took to a shop unless your real good with your hands.