Cord Set Assembly 22-64-0100

Remove right handle half, Note or take a picture of where the parts are in the housing, in case they fall out. Remove the old cord leads from switch, then install the new cord. Check to make sure all the parts are in place. Replace handle half.

Removed the motor housing cover
Removed the right handle half
Took pictures of internal parts locations
Removed the old cord from the switch
Installed the new cord to the switch
Checked to make sure that all of the parts ok
Installed the right handle half
Installed the motor housing cover

1. Removed motor housing cover.
2. Removed handle cover over switch. Note:. This cover is attached to a spring steel band that is used for the saw handle angle adjustment. It can be a little difficult to get off. Hold handle securely when removing so it doesn't spring around.
3. Removed old cord set from switch.
4. Attached new cord set to switch. Two wires.
5. Put switch back into handle.
6. Insured wires were tucked in and routed properly.
7. Put handle cover back on.
8. Put motor housing cover back on.

Remove handle, making note or taking a picture of where all the internal parts are located. Remove the old cord leads from the switch. Then install the new leads on the switch. Look at the picture to make sure all of the parts are in the correct place. Attach handle assembly.

Pulled out the screws from the handle and wired up the new cord to the switch and re-installed the handle.

1. loosened rotating feature of saw
2. unscrewed motor housing
3. unscrewed handle
4. removed electrical connections
5. made up new electrical connections
6. futzed for a long time getting all the press fittings back into place
7. once parts aligned screwed handle back together
8. double checked the path of the cord through handle to motor housing, screwed motor
housing back together
9. tightened rotating (tilting??) feature.

1. Removed saw handle.
2. Removed old power cord. (Had to save copper bus bars which connected to trigger switch).
3. Received new cord with ground wire/plug.
4. Installed power cord strain relief with heat shrink tubing.
5. Trimmed wires for fit, soldered switch bus bars to new wires and installed heat shrink tubing.
6. Installed new ring terminal on ground wire.
7. Installed copper bus bars into switch and attached ground wire to ground screw in handle.
8. Routed wires into saw handle and re-attached.
9. Plugged saw into grounded outlet and tested.
10. Saw tested satisfactory.
11. As a side note: Sent saw model number to vendor with the hopes of getting identical cord, however some extra work was required due to the fact the cord which I ordered did not come with the copper bus bars for the switch and no ring terminal for the ground wire. An inexperienced person might find this a little more difficult.

Replaced the cord, spring for the blade guard and handle adjustment lever. Re-assembled after cleaning the guard and inside of the motor compartment.

Removed all screws around handle and motor housing. Took 2 screws off motor for cord and replaced everything. Not bad at all.

1-Removed several screws, the tension rod handle and carefully pulled off side of handle
2-Removed 2 screws holding end of power cord to switch
3-Screwed in replacement cord black and white power cord ends.
4-NOTE it fit exactly like original
5-Reassembled just in reverse of disassembly
6-Cord was new so not squished so had to push harder where it went through the handle.
7-I was careful to tighten screws in sequence, tightening them all a little and going through it again.
8-Tested saw, works great.
Cannot believe I worked with a taped up power cord for almost 2 year.
Hey folks, order the cord and replace it for your safety.
Thanks.