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Brush Holder Assembly - 91825GS:Briggs and Stratton

Brush Holder Assembly 91825GS

Part Number: 91825GS

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Questions & Answers

Repair Instructions

*This part replaces obsolete part #: 91825.

Product Information

Description:

This is a genuine OEM sourced replacement part designed for use with generators. This assembly includes a plastic brush holder, two (2) carbon brushes with a lead wires and springs attached.

Carbon brushes are a commonly replaced part on power tools. Due to normal use and friction brushes will gradually wear down and will require replacement. It is advised to replace both brushes at the same type.

You would need a screwdriver to complete this job.

• Make sure the unit is unplugged
• First remove the cover and gain access to the brush assembly
• Take our old brushes and replace them with the new ones
• Reassembly the cover

Warning: California's Proposition 65

Compatibility

This part is compatible with the following machines:

Briggs and Stratton

Snapper

G30000 Generator
G35000 30214 3500 Watt 6.5 Hp Generator

G55000 Generator
G56000 Generator

Troy-Bilt

01919 Portable Generator

Craftsman

580326700 Generator

Expand the 150+ compatible machines

Products Compatibility

This item works with the following types of products:

• Generator

Questions & Answers for Brush Holder Assembly

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Repair Instructions: Submitted by Customers Like You

19 of 20 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

30-60 minutes

Tools Used:

Socket set, sandpaper or crocus cloth

After approximately 15 minutes after starting, lights flickered twice then went out. went to the generator and smelled like burning plastic. later discovered one of the two brushes was melted.

Removed 4 ea. 7mm bolts from back of generator. This exposes the brush holder. Removed 2ea. 7mm bolts securing brush block to generator frame. Then used sandpaper to polish commutator and remove any arcing pits. Pull 2ea. Wires off of brush holder and push onto new brush holder. Make note of wire position prior to removal from old. Install new block onto generator frame securing with 2ea. 7mm bolts. Reinstall rear cover on generator using 4ea. 7mm bolts. Start generator and check for voltage at outlet. I didn't get voltage immediately after starting. Probably took about 1 minute of engine running for brushes to properly seat on commutator and generator output to begin

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10 of 10 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Nutdriver

Old brushes were worn out.

Removed 4 bolts holding cover on end of generator.
Removed two bolts holding in brush assembly.
Disconnected two wires on brush assembly.
Installed new brushes.

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10 of 10 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Medium

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Socket set

Not generating electricity. Engine running fine but no electrical output

Removed four screws off the back of unit to get to the bad brush assembly. Remove two more screws and unhooked two wires to remove the brush holder assembly. Reversed steps to replace new part and the generator working fine now.

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9 of 10 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Screwdriver, Power Drill, Socket set

Not generating electricity

Removed alternator cover
Looked for automatic voltage regulator (AVR), does not exist on the Briggs and Stratton Storm Responder
Removed brush assembly (2 screws) and noticed burned/blown out hole on top end of one of the brushes
unplugged old unit, plugged in new unit and bolted it back down
Still not generating electricity!
Turned on generator, closed the breaker, plugged in electric drill, pulled the trigger and spun the drill head by hand in the opposite direction it was selected to run on (it was in the forward/clockwise direction and I hand spun it counterclockwise) to generate a charge that will travel back up the drill cord and excite/energize the alternator and it started generating again.

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5 of 5 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Pliers

brush set burned out

Remove cover from end of generator, remove 2 screws holding brushes and unplug wires.
Just repeat steps in reverse and you are done.

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2 of 2 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Nutdriver

Did not produce 115/120 volts

Removed 2 screws from main cover ,locate brush holder remove 2 screws unplug 2 wires then reversed procedure.
Make sure the wires on the brush set are put back on as they come off, failure to due so will not allow voltage flow across diodes

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1 of 1 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Wrench Set

No voltage from generator.

Replaced the brush holder.

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1 of 1 people found this instruction helpful

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Pliers, Nutdriver

Unit quit charging

Remove the cover
Disconnect the brush holder and remove
Connect the new brush holder
Install the cover

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Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Medium

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Socket set, Adjustable Wrench

generator wouldn't put out electricity

Don't know Husband repaired it. Now it works!

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Thanks for voting and helping fellow customers!

Tool Type:

Generator

Parts Used:

Brush Holder Assembly - 91825GS

Repair Difficulty:

Easy

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Nutdriver

Generator brush assembly melted, no electrical power

Removed the end cover
Unscrewed and unplugged brush assembly
Plugged in new part
Installed 2 screws
Reinstalled end cover.
Started generator, repair successful!

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Reviews

Average Rating (out of 5):

5 Reviews

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The part I ordered was the right part and fit perfectly.

It fit the first time. It was easy to install and now my generator is running great

Guest - October 29, 2022 Verified Purchase

Successful repair.

Parts arrived very quickly, all was as advertised in the descriptions and pictures. Generator was repaired and working within twenty minutes. Thank you.

Guest - December 15, 2021 Verified Purchase

just like original, no modifications, great fit

great part, just like original part

Guest - February 7, 2020 Verified Purchase

Generator repair parts

The part was easy to find on their network. Shipping was quick and the part was a excact replacment. I installed the part and the generator works great. Very pleased

Guest - June 17, 2019 Verified Purchase

Great part

Took way to long to receive. 13 days

Guest - March 1, 2021 Verified Purchase

Verified Purchase

eReplacementParts Team

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Product Information