How to Replace the Motor Housing Cap on a Porter Cable Router (690 Series)

Motor housing cap cracked? It’s time to face the fix. Whether you are a master carpenter or a weekend woodworker, eReplacementParts.com provides the parts, procedures and facts you need to fearlessly fix what fails you.

The motor housing cap mounts to the top of the router's motor. It allows cooling air to enter the motor, while protecting the internal electrical components from damage. The cap should be replaced whenever damage is discovered. Replacing the motor housing cap is very easy to do.

This article provides step-by-step instructions for removing and installing the motor housing cap on a Porter Cable 690 series router.

Let's get started.

  REMOVING THE MOTOR HOUSING CAP [top] 1. Remove the motor housing cap.

Remove the (2) screws from the top of the cap.

Lift the motor housing cap away from the motor.

  INSTALLING THE NEW MOTOR HOUSING CAP [top] 2. Install the motor housing cap.

Inspect all exposed wiring for potential "pinch points," and adjust the wires as necessary.

The new cap is specifically designed to accommodate the router's switch, power cord and motor brushes. Align the openings in the cap with these components and install the cap onto the motor.

Secure the motor housing cap with the (2) screws.

Dovetails. Rabbets. Dados. Grooves: The possibilities are as priceless as machines that create them. But you don't have to be a carpenter to cut out the middle-man. Repairing your own powered equipment is easy and economical when you follow our step-by-step guides. Not only did you restore your router at a fraction of the cost of replacement; you built on your ability to face the next fix, whatever it may be.

Find your next fix here.   [top]