Burner Tube G560-5800-W1A

Repair Difficulty:

Medium

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Wrench Set

Most difficult was getting the rusted screws and nuts loose to free the burner tubes and electrode igniter.

Might suggest squirting penetrating oil or a bit of WD-40 on the screws and nuts prior to wrestling them loose? Also, since it's not mentioned on the website I suggest you purchase new "cross-over" tubes and install them at the same time. Overall, an easy fix that perhaps gives me another 10-years with my beloved grill!!

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Tool Type:

Outdoor Grill

Parts Used:

Grease Cup - G430-0033-W1

Repair Difficulty:

Medium

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Power Drill, Wrench Set

Whole burner assembly was rusted starter tube broke in half.

Because of age of grill I removed the front panel to pull back the gas nozzles. This part was unnecessary but did allow easier install of tubes. I did have to drill out two of the mounting screws as they were rusted in place and would not break free even an impact driver and wrench could not break it free. After preparing the install it went smoothly and works better than new.

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Tool Type:

Outdoor Grill

Parts Used:

Grease Cup Clip - G305-0043-W2

Repair Difficulty:

Easy

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver

Rusted gas tubes and carry-over tubes.

1. Removed cooking grates.
2. Unscrewed gas tubes and carry-over tubes.
3. Removed tubes. Gas tube removal is a little awkward, but tubes can be pulled out from firebox with some persistence. Electrode must be unscrewed and removed from the gas tube.
4. Inserted new tubes into the valves on one end and secured opposite end with screws. Reattached electrode to gas tube.
5. Attached carry-over tubes to gas tubes.
6. Replaced cooking grates.
7. Installed grease clip and cup.

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Tool Type:

Outdoor Grill

Parts Used:

Repair Difficulty:

Medium

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Power Drill, Wrench Set

Burner tubes and carry-over tubes rusted out

1) Removed grating and flame tents to access burner and carry-over tubes.
2) Drilled out rusted and stuck screws holding burner and carry-over tubes.
3) Removed old burner and carry-over tubes.
4) Disconnected igniter from the one burner tube ( this grill only has one igniter ).
5) Connected igniter to new burner tube, positioned all burner tubes.
6) Installed new burner tube bolts, washers, and nuts, and tightened them.
7) Installed new carry-over tubes and tightened their screws.
8) Tested all burners to ensure proper operation.
9) Reinstalled flame tents and grills.

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Tool Type:

Outdoor Grill

Parts Used:

Repair Difficulty:

Medium

Time Spent Repairing:

15-30 minutes

Tools Used:

Power Drill

Old burners rusted out.

Had to drill out old rusted burner screws and replace with new burners and crossovers tubes. Not too bad of a project if you take your time and keep track of the position of the parts.

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1 of 2 people found this instruction helpful

Tool Type:

Outdoor Grill

Parts Used:

Repair Difficulty:

Easy

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Pliers, Small grinder

All 4 burners were rusted out.

1. Grinded the heads off burner mounting screws.
2. Removed old burners.
3. Dropped in new burners.
4. Mounted the old igniter.
5. Mounted cross over tubes.
6. All new mounting hardware was provided. Works like new!

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Tool Type:

Outdoor Grill

Parts Used:

Repair Difficulty:

Medium

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Pliers

Burners were old and rusted

Removed old burners and heat plates.

Installed new burners and heat plates.

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Tool Type:

Outdoor Grill

Parts Used:

Electrode, Main Burner - G560-0009-W1

Grease Tray - G560-0027-W1

Repair Difficulty:

Hard

Time Spent Repairing:

1-2 hours

Tools Used:

Screwdriver, Pliers, Power Drill

Burners in bad condition, crossover tubes rusted out as well as grease tray

Removed cooking grates and heat tents. Tried to no avail to remove existing screws holding burners and what was left of crossover tubes. Used electric drill to drill out bolts holding burners. Removed lead to old igniter. Cleaned work area of accumulated chips and corroded parts. Reinstall burners with new hardware , then crossover tubes. Reconnect igniter lead. Remove and discard old grease tray. Put heat tents and grill grates back on. Turn on Gas test light burners .

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Tool Type:

Outdoor Grill

Parts Used:

Electrode, Main Burner - G560-0009-W1

Grease Tray - G560-0027-W1

Repair Difficulty:

Easy

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Socket set, Angle grinder

Parts worn out from use

Replaced the above new parts. Some rusted on nuts and bolts had to be ground off. They were on the burner tubes. Once those were removed the rest of the job was a piece of cake.

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Tool Type:

Outdoor Grill

Parts Used: