Carryover Tube Assembly G515-0015-W1

The parts were rusted and hard to remove. I soaked the in WD-40 and let it soak for a while. Then I was able to remove them. I then cleaned the area. And install the new parts. The extra time was the soaking.

Swapped all the parts out.

Just took out the old tube and secured the new one in its place.

1. Removed old burner and crossover tubes.
2. Installed new ones.

Common sense is all that is needed. Just remove the old parts, and then work in reverse order with the new parts.

Its really a good thing to record the repair with your cell phone.

Removed 3 cotter pins and removed the tubes and replaced with new ones. Tamers just set on pegs.

1. Remove grills, then flame tamers. Set grill aside and discard old flame tamers if degraded.
2. Remove 8x "R" clips from the top of the burners towards the rear of the BBQ. Discard the old "R" clips.
3. Remove & discard old carryover tube assemblies.
4. One at a time, lift back of burners, then carefully pull towards rear of BBQ to expose igniters and ignition wires.
Use a small flathead screwdriver to carefully pop off the ignition clips (be careful not to break them or the igniters).
Remove & discard old burners.
5. One at a time, attach igniters to notched portion of the new burners using the clips on the igniter. Slide end of burner into the hole towards the front of the BBQ and rest the other end of the burner on the mounting point at the rear of the BBQ. Attach 4 new "R" clips to the mounting point eye holes to secure the burner in place.
6. Loosely screw "R" clip mounts that came with the burners into the screw holes on the top of the burners, near the rear of the BBQ.
7. Rest the new carryover tube assemblies on the screw mounts, with the open edge of the assemblies facing the front of the BBQ.
8. Attach 4 new "R" clips to the mounting screws on the burners. Loosen the screws if necessary to get the clips on.
9. Use a flathead screwdriver to carefully tighten the screw mounts and secure the carryover tube assemblies.
10. Turn on the propane and test all burners.
11. Rest flame tamers in place and reinstall grills.

Removed old parts and cleaned surfaces.
Parts were 4 new main burner tubes and 3 cross over tubes with cotter pins.
Installed new parts, easy direct fit.
Tested grill in less than 30 minutes

Removed the rusted burners and the carryover tubes from the grill, then replaced the old parts with the new parts.

I pulled the grates and removed the clips holding the cross over tubes and the main burners down. Pliers made this a little easier but are not required. This was an easy fix and everything fit perfect.