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Carbon Brush Set-2 Pack - 5140209-03:Porter Cable 360 View

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Carbon Brush Set-2 Pack - 5140209-03:Porter Cable

Carbon Brush Set-2 Pack 5140209-03

Part Number: 5140209-03

3 Reviews

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Questions & Answers

Repair Instructions

*This part replaces obsolete part #: Z-D27196 and Z-D27196 (Includes Both Brushes).

Product Information

Description:

Genuine Porter Cable replacement part
Includes 2 Carbon Brushes, with wire lead.

• Worn brushes frequently are the cause behind a motor running poorly.
• Replacing brushes can fix a motor that’s operating intermittently.
• New brushes can restore a motor’s electric braking.

Carbon brushes are one of the most commonly replaced power tool parts. This is because carbon brushes are wear items, meaning that through friction and use they will gradually wear away until they need replacing. Worn brushes are a common causes of intermittent motor function, reduced electric braking and reduced motor power. A worn-out brush will often be worn down near to the wire lead and can be cracked, pitted, or burned. When replacing carbon brushes, be sure to inspect your armature for burns, cracks, or other damage which can indicate larger motor problems.

rnrn1.5" X .25" X .5"

Warning: California's Proposition 65

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Compatibility

This part is compatible with the following machines:

Porter Cable

C2002 Type 2 1HP 6 Gallon Compressor
C2002 Type 3 1HP 6 Gallon Compressor
C2002 Type 0 1 HP 6 Gallon Compressor
C2002 Type 4 1 HP 6 Gallon Compressor
C2002 Type 5 1 HP 6 Gallon Compressor
C2002 Type 7 1 HP 6 Gallon Compressor
C2004-WK Type 1 4 GAL Air Compressor
C2004-WK Type 3 4 GAL Air Compressor
CF6131-P Compressor
C2005 Type 5 Compressor
C2005 Type 4 Compressor
PCFP02003 Compressor
C2002 Type 8 1 HP 6 Gallon Compressor
C2004 (Type 1) 4gal Compressor
C2004 (Type 3) 4gal Compressor
C2002M-WK (Type 1) Compressor
C2002-WK (Type 3) Finish Nailer Power Tool
C2002-WK (Type 4) A 1.5hp 6g Pc Um 1stg 120 Power Tool
C2002-WK (Type 5) A 1.5hp 6g Pc Um 1stg 120 Power Tool
C2002-WK (Type 7) A 1.5hp 6g Pc Um 1stg 120 Power Tool
C2002 (Type 9) 1hp 6gal Compressor Power Tool
C2025 (Type 1) Compressor Power Tool
C2025 (Type 2) Compressor Power Tool
CF6131-P (Type 1) Nailer/Cmprsr Combo Power Tool
CFFN250N (Type 1) A 2.0hp 6g Pc Um 1stg 120 Power Tool
CFFN251T (Type 0) Nailer Combo Power Tool
CPFAC2600P-WK (Type 2) A 2.0hp 6g Pc Um 1stg 120 Power Tool
PCFP02003 (Type 1) Compressor Power Tool
PCFP02003 (Type 2) Compressor Power Tool

DeVilbiss

3JR69 Type 0 Hand-Carry Compressor
3JR69A Type 0 Hand-Carry Compressor
CPFAC2600P-WK Type 2 Hand-Carry Compressor
EXFAC200 Type 1 125 PSI Air Compressor
YD76B (Type 3) A 2.0Hp 4G Pc Um 1Stg 120 Compressor
4YD76 (Type 0) Westward Portable Air Compressor

4YD76 (Type 2) Westward Portable Air Compressor
4YD76 (Type 3) Westward Portable Air Compressor
4YD76 (Type 4) Westward Portable Air Compressor
EXFAC2080 (Type 1) A 2.0hp 8g Hp Um 1stg 120
EXFAC23 (Type 1) A 2.0hp 3g Hd Um 1stg 120
EXFAC24 (Type 4) A 2.0hp 4g Pc Um 1stg 120

Black and Decker

919-15316 Type 0 Compressor / Nailer
919-16537 Type 0 1 Horse Power Compressor
919-16537 Type 1 1 Horse Power Compressor
919-16537 Type 2 1 Horse Power Compressor

919-16538 Type 1 1 Horse Power Compressor
919-16538 Type 2 1 Horse Power Compressor
919-16538 Type 3 1 Horse Power Compressor
RCK2-4 Type 1 Compressor / Nailer

DeWALT

D55141 Type 2 Compressor
D55141 Type 5 Compressor
DWFP55126 (Type 1) Heavy Duty 165 PSI Pancake Compressor
D2002M-WK (Type 3) Dewalt Compressor
D2002M-WK (Type 4) Dewalt Compressor
D2002M-WK (Type 5) Dewalt Compressor

D2002M-WK (Type 7) Dewalt Compressor
D2002M-WK (Type 8) Dewalt Compressor
D55141 (Type 6) Compressor Power Tool
DWEC6165 (Type 1) Shell Comp 6.0g 165psi Um Power Tool
DWFP55126 (Type 2) Comp 6.0g 150psi Um Power Tool

Craftsman

919152160 Air Compressor
919153160 Air Compressor
919152145 Air Compressor
919152144 Air Compressor
919152143 Air Compressor
919165381 Air Compressor

919165361 Air Compressor
919165370 Air Compressor
919152142 Air Compressor
919165360 Air Compressor
919165380 Air Compressor
91915216 Compressor

Stanley

STFP12799 (Type 1) 1 Tool Combo Kit - Swk185

Expand the 102 compatible machines

Products Compatibility

This item works with the following types of products:

• Compressor

Repair Guides

Watch the Repair Video for Carbon Brush Set-2 Pack

Articles:

How to Replace the Motor Brushes on an Air Compressor

This article provides step-by-step instructions to remove and install new brushes on an air compressor....

November 24, 2014

Questions & Answers for Carbon Brush Set-2 Pack

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Repair Instructions: Submitted by Customers Like You

7 of 7 people found this instruction helpful

Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Medium

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Pliers, Socket set

The brushes was worn out

Remove the motor cover
Disconnect the brush terminal
Pull back the brush spring and remove the old brush from the brush holder
While the spring is pulled back install the new brush into the brush holder
Connect the brush lead
Attach the motor cover

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1 of 1 people found this instruction helpful

Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Drain Valve - N286039

Repair Difficulty:

Easy

Time Spent Repairing:

1-2 hours

Tools Used:

Screwdriver, Socket set, Nutdriver

Brushes were worn out, and the air drain plug got broke at work.

I actually watched a video on YouTube that showed exactly how to do it. It wasn't difficult at all.

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1 of 1 people found this instruction helpful

Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Screwdriver, Sandpaper

Compressor failed to run

Replaced brushes after cleaning commutator

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Thanks for voting and helping fellow customers!

Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

Less than 15 minutes

Tools Used:

Screwdriver, Pliers

The motor brushes were totaly worren down to the point that no contact to the communiator.

opened the unit up removed the old brushes and installed the new ones then reassembled the unit.

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Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, screw gun

excessive sparking from brushes

I changed the bushes and at first ran great, but then started to overheat and smoke. after checking into it further I realized that the motor was shot. I just kept the unit for parts as I have been working on a lot of these lately.

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Tool Type:

Compressor

Parts Used:

Graphite Gasket Kit - D30139

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Pliers, Nutdriver, Brush and impacted screwdriver

Air leek

1. Open air compressor
2. District wires
3. Open manifold
4. Replaced gaskets and brushes
5. Closed up everything
6. Tested compressor

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Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

30-60 minutes

Tools Used:

Screwdriver, Pliers, Wrench Set

Motor wouldn't run.

1. Opened motor housing to reveal armature and brushes.
2. Removed old worn out brushes.
3. Installed new brushes.
4. Closed motor housing.
5 Plugged in the cord / turned switch to ON.
Moto runs like new!

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Thanks for voting and helping fellow customers!

Tool Type:

Compressor

Parts Used:

Carbon Brush Set-2 Pack - 5140209-03

Repair Difficulty:

Easy

Time Spent Repairing:

15-30 minutes

Tools Used:

Screwdriver, Pliers, Nutdriver, None

Remove 8 screws and two bolts and remove plastic cover removed brush housings replace bushes put back together .

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Reviews

Average Rating (out of 5):

3 Reviews

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Great service, my 2nd time ordering from here!

The part I received wasn’t the correct ones but I will make them work.

iGlobal - June 12, 2020 Verified Purchase

Dumpster Comoressor

Brushes installed easily and revived the compressor I found in a dumpster. Now it works perfectly.

Guest - August 12, 2019 Verified Purchase

Part was not the same size.

The part was to replace in a compressor. When I received the part I went to put it in my compressor and it was not the same size, the replacement part was just a little smaller and it would not work. Unfortuanally I had to throw the compressor away because I was not able to get the same size part.

Guest - June 19, 2020 Verified Purchase

Verified Purchase

eReplacementParts Team

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Product Information

Repair Guides

Watch the Repair Video for Carbon Brush Set-2 Pack

Articles:

How to Replace the Motor Brushes on an Air Compressor

This article provides step-by-step instructions to remove and install new brushes on an air compressor....

November 24, 2014