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		<title>Hole Saw Mandrel Buying Guide</title>
		<link>http://www.ereplacementparts.com/blog/2010/03/hole-saw-mandrel-buying-guide.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/03/hole-saw-mandrel-buying-guide.html#comments</comments>
		<pubDate>Fri, 19 Mar 2010 15:36:12 +0000</pubDate>
		<dc:creator>justin</dc:creator>
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		<description><![CDATA[Hole saw mandrels are also called &#34;hole saw arbors,&#34; so the terms are interchangeable. We use &#34;mandrels&#34; in this article, because it makes it easier to distinguish between talking about the entire mandrel (&#34;arbor&#34;) and the mandrel&#39;s arbor shaft (a part of the mandrel). 
	
Hole saw mandrels are the intermediate pieces of hole saw drill [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saw mandrels are also called &quot;hole saw arbors,&quot; so the terms are interchangeable. We use &quot;<strong>mandrels</strong>&quot; in this article, because it makes it easier to distinguish between talking about the entire mandrel (&quot;arbor&quot;) and the mandrel&#39;s arbor shaft (a part of the mandrel). <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saw mandrels are the <strong>intermediate pieces of hole saw drill bit assemblies</strong> that connect hole saws to drill chucks. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">If you&#39;re looking to find a mandrel that matches your <a href="/hole-saws-c-714_8292_9698.html">hole saws</a> or power drill, the information below is everything you need to know to get the right mandrel. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Understanding the parts of hole saw mandrels, the various compatibility measurements available on the market, and how those measurements relate to your tool and hole saw can make you an expert shopper.<br />
	</span></span></p>
<p style="text-align: center;"><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Hole Saw Mandrel Buying Guide Chart<br />
	</span></span></u></p>
<table border="1" cellpadding="1" cellspacing="0">
<tbody>
<tr>
<td>
<div align="center">&nbsp;</div>
</td>
<td colspan="2">
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><u>Thread Sizes</u></span></span></div>
</td>
</tr>
<tr>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Chuck Size</strong></span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>1/2&quot;-20</strong></span></span></div>
</td>
<td>
<div style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>5/8&quot;-18</strong></span></span></div>
</td>
</tr>
<tr>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">1/4&quot;</span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="http://www.ereplacementparts.com/flats-shank-hole-saw-mandrel-1220-thread-p-178994.html">Milwaukee 1/4&quot; flats mandrel</a></span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">X</span></span></div>
</td>
</tr>
<tr>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">3/8&quot;</span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="http://www.ereplacementparts.com/hex-shank-hole-saw-mandrel-1220-thread-p-178864.html">Makita 11/32&quot; hex mandrel</a></span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="http://www.ereplacementparts.com/hex-shank-hole-saw-mandrel-5818-thread-p-178872.html">Makita 11/32&quot; hex mandrel</a></span></span></div>
</td>
</tr>
<tr>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">1/2&quot;</span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="http://www.ereplacementparts.com/shank-hole-saw-mandrel-thread-p-501663.html">DeWalt 7/16&quot; mandrel</a></span></span></div>
</td>
<td>
<div align="center"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="http://www.ereplacementparts.com/716-hex-shank-hole-saw-mandrel-5818-thread-p-178873.html">Makita 7/16&quot; hex mandrel</a></span></span></div>
</td>
</tr>
</tbody>
</table>
<p>&nbsp;</p>
<p><u><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><strong><a name="construction"></a>Hole Saw Mandrel Construction</strong><br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Directly from the drill chuck, a hole saw mandrel&#39;s <strong>arbor shaft</strong> (shank) extends to its <strong>collar</strong>. The <strong>base </strong>of the mandrel collar has a <strong>threaded collar screw </strong>protruding from its center that ends in a <strong>drill bit </strong>(most often a <a href="/article/2266/Drill_Bits_101.html#pilot">pilot bit</a>, for starting the hole). <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="color: rgb(255, 0, 0);"><img alt="Hole Saw Mandrel Diagram" height="275" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/mandreldiagram1.jpg" width="380" /><br />
	</span></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saws are affixed to the base of the mandrel by passing the mandrel drill bit through a center hole in the hole saw. The hole saw is then screwed onto the mandrel collar base screw. Most hole saw mandrels (but not all) also have strategically positioned <strong>drive pins</strong> that match corresponding holes in the bases of hole saws, on the outside of their center holes. The pins help to stabilize the saw.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Major parts</strong> of a hole saw mandrel:<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>arbor shaft </strong>(shank)- affixes to drill chuck.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>collar</strong>- the middle section of the mandrel.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>collar base</strong>- the part of the collar on which the hole saw attaches. <br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>collar screw</strong>- positioned at the center of the collar base.<strong><br />
		</strong></span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>drill bit</strong>- protrudes from the collar screw.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>drive pins</strong>- attach to corresponding holes in hole saws.<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because a hole saw mandrel connects to both a drill&#39;s chuck at its arbor shaft end <em>and</em> the hole saw at the base of its collar, hole saw mandrels have <strong>two points of compatibility</strong> that shoppers must consider: </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>1. </strong>The arbor shaft size (diameter) and the drill chuck size must match.<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>2.</strong> The collar screw thread size and the hole saw thread size must match.<br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]<br />
	</span></span></a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="systems"></a>Manufacturer Compatibility Systems<br />
	</span></span></strong></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Many manufacturers of hole saws and their mandrels develop their own compatibility naming systems to simplify shopping. </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">There&#39;s nothing wrong with using manufacturer compatibility systems if there&#39;s a certain brand name of mandrel and hole saw that you like, but it never hurts to know the specifics too.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Although these systems<strong> can be convenient</strong> and work very well when buying mandrels and hole saws from the same manufacturer, getting a replacement mandrel for your hole saw from the same manufacturer isn&#39;t always an option.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This is where knowing specific measurements and how they relate to compatibility comes in handy. In addition, <strong>many manufacturers use the actual measurements</strong> instead of a unique compatibility naming system. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">In any case,<strong> it&#39;s best to understand the measurement specifics </strong>discussed below when shopping for hole saw mandrels.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="shank"></a>Match the Hole Saw Mandrel Shank to the Chuck<br />
	</span></span></strong></u></p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The first compatibility feature to match is the hole saw mandrel shank size (diameter) to the drill chuck size. Most hole saw mandrel arbors are designed to fit &quot;jaw type&quot; drill chucks, and the measurements in this section refer only to jaw type drill chucks. </span></span></span></p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Some hole saw mandrels are made for SDS chuck systems, in which case, the measurements here do not apply.</span></span></span></p>
<p>&nbsp;</p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="chuck"></a>Chuck Sizes<br />
	</span></span></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Jaw type drill chucks come in three sizes:<br />
	</span></span></p>
<ul>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">1/4&quot; (less common)<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">3/8&quot;</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">1/2&quot;<br />
		</span></span></li>
</ul>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Increasing the size of a drill&#39;s chuck allows it to accept larger bits and adapters at its working end. </span></span></p>
<p style="text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="Drill Chucks" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140348c.jpg" style="width: 225px; height: 181px;" /></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The chuck size partially reflects the power of the drill as well. For hole saws, drills with larger chucks can accept larger hole saws, and, generally, will be increasingly powerful to handle the workload of the larger saws. <br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Because of the way that jaw type chucks work (by closing around installed bits), larger chucks can also accept bits and adapters of smaller diameters. Drill chucks cannot accept bits and adapters with shanks larger than their chuck size.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a> <br />
	</span></span></p>
<p>&nbsp;</p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="diameter"></a>Hole Saw Arbor Shaft Diameter<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saw arbor shafts come in three diameter sizes:<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">1/4&quot;</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">11/32&quot;</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">7/16&quot;</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because the 11/32&quot; and 7/16&quot; hole saw mandrel arbor shaft sizes are so close to their corresponding drill chuck sizes, 3/8&quot; and 1/2&quot; (as shown below), some manufacturers use the rounded figures to describe hole saw mandrels. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This means that some manufacturers will use 11/32&quot; and 3/8&quot; interchangeably when identifying mandrel specifications, even though the actual diameter is 11/32&quot;. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="compatibility"></a></span></span><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Arbor Shaft to Chuck Size Compatibility <br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The three mandrel <strong>arbor </strong>diameter <strong>sizes correspond </strong>directly <strong>to </strong>the three drill <strong>chuck sizes</strong>. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The charts below show which drill chuck sizes can accept the three mandrel arbor shaft diameter sizes, and the reverse, which arbor diameter sizes can be accepted by the three drill chuck sizes.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp; <u>Mandrel Arbor Diameter</u> &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp; &nbsp; <u>Compatible Drill Chuck Size(s)<br />
	</u></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp; 1/4&quot;&nbsp;&nbsp; (arbor diameter)&nbsp;&nbsp; &nbsp; &nbsp; &nbsp;&nbsp; &rarr; &nbsp; &nbsp; &nbsp;&nbsp; 1/4&quot;, 3/8&quot;, and 1/2&quot; (chucks)<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp; 11/32&quot; (arbor diameter) &nbsp; &nbsp; &nbsp;&nbsp; &rarr;&nbsp; &nbsp; &nbsp; &nbsp; 3/8&quot;, and<strong> </strong>1/2&quot; (chucks)<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp; 7/16&quot;&nbsp; (arbor diameter)&nbsp; &nbsp; &nbsp; &nbsp;&nbsp; &rarr;&nbsp; &nbsp;&nbsp;&nbsp; &nbsp; 1/2&quot; (chucks only)<br />
	</span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><u>Drill Chuck Size</u>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; <u>Compatible Mandrel Arbor Diameter(s)</u>&nbsp; &nbsp; &nbsp; <span _fck_bookmark="1" style="display: none;">&nbsp;</span>&nbsp;<span _fck_bookmark="1" style="display: none;">&nbsp;</span> &nbsp; &nbsp;</span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">1/4&quot; (chuck)&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; &rarr;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/4&quot; (arbor diameters only)<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">3/8&quot; (chuck)&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; &rarr;&nbsp;&nbsp; &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/4&quot;, and 11/32&quot; (arbor diameters)<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">1/2&quot; (chuck)&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp;&nbsp; &rarr;&nbsp; &nbsp; &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/4&quot;, 11/32&quot;, and 7/16&quot; (arbor diameters)<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp; &nbsp; &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">As chuck size decreases, a chuck&#39;s compatibility options for hole saw mandrel arbor shaft sizes decreases as well. Despite a chuck&#39;s ability to hold an arbor shaft of a smaller diameter, it&#39;s always best to match the arbor shaft size closer to the chuck size whenever possible.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
<p>&nbsp;</p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="styles"></a>Shank Styles<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saw mandrel arbor shafts are available in four major styles:<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">round</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">flats</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">hex</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">SDS<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Round</strong>, <strong>flats</strong>, and <strong>hex</strong> mandrel shanks are for jaw type chucks like those discussed above. The different designs offer different degrees of resistance to slippage&nbsp; in the chuck. Reading specific manufacturer information about a mandrel&#39;s shank style is the best strategy when deciding between this feature.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Mandrels with <strong>SDS </strong>shanks are specifically for SDS systems, and are not compatible in any other type of chuck. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><strong><u><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="holesaw"></a>Match the Hole Saw Mandrel Thread Size to the Hole Saw<br />
	</span></span></u></strong></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This is the second compatibility item that must be matched when shopping for a hole saw mandrel.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Hole saws affix to mandrels by screwing onto a mandrel&#39;s threaded collar screw in the center of the collar base.<strong> This means that both the center hole of the hole saw</strong> <strong>and the mandrel&#39;s collar screw are threaded to specific sizes and must match exactly</strong>. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Luckily, there are only<strong> two major </strong>hole saw mandrel <strong>thread sizes</strong>: <br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>1/2&quot;-20</strong> thread size, and<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>5/8&quot;-18</strong> thread size<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">5/8&quot;-18 is the larger of these two thread sizes, and 1/2&quot;-20 is the smaller of the two. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Generally speaking, 5/8&quot;-18 thread hole saws can capacitate hole saw of larger diamter, and because hole saw thread size corresponds to mandrel thread size, the thread size of a hole saw mandrel collar screw determines the range of hole saw diameter sizes that are compatible with the mandrel.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">In addition, hole saw mandrels with a 1/4&quot; arbor shaft diameter are only available in 1/2&quot;-20 thread sizes, meaning that, in the case of 1/4&quot; diameter mandrels, the arbor diameter determines the thread size, which in turn determines (and restricts) the range of hole saw diameter sizes that are compatible with the mandrel.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The chart below shows which thread sizes are available for the three different mandrel arbor diameter sizes:</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><u>Mandrel Arbor Diameter</u> &nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <u>Thread Size Availability<br />
	</u></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; 1/4&quot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&rarr;</span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/2&quot;-20 only<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; 11/32&quot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&rarr;</span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/2&quot;-20 and 5/8&quot;-18<br />
	</span></span></p>
<p style="margin-left: 40px;"><span _fck_bookmark="1" style="display: none;">&nbsp;</span><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 7/16&quot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&rarr;</span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; 1/2&quot;-20 and 5/8&quot;-18</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">So, each of the two thread sizes corresponds to a given range of compatible hole saw diameter sizes. Smaller hole saws for mandrels with 1/2&quot;-20 thread sizes, and larger hole saws for mandrels with 5/8&quot;-18 thread sizes, generally.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">We say &quot;generally,&quot; because there&#39;s quite a bit of variation in this range of compatible hole saw diameter sizes (dictated by mandrel thread size) among manufactures. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Despite this variation, we offer the chart below to show what two <strong>plausible hole saw diameter compatibility ranges</strong> might look like in relation to a mandrel&#39;s thread size:<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><u>Mandrel Thread Size</u>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <u>Hole Saw Diameter Compatibility Range<br />
	</u></span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 1/2&quot; &#8211; 20&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&rarr;</span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; 9/16&quot; to 1 &amp; <span _fck_bookmark="1" style="display: none;">&nbsp;</span><span _fck_bookmark="1" style="display: none;">&nbsp;</span>3/16&quot;&nbsp;</span></span><span _fck_bookmark="1" style="display: none;">&nbsp; </span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 5/8&quot; &#8211; 18&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&rarr;</span></span><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp;&nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 1 &amp; 1/4&quot; to 8 &amp; 9/16&quot; </span></span></p>
<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Here are <strong>three guidelines</strong> to make choosing hole saw mandrel thread size easier:</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>1. </strong>If you already have the hole saw you need, great! Figure out its thread size and find a mandrel with the matching thread size.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>2</strong>. If you&#39;re not shopping to match a mandrel to a specific hole saw, keep the approximate sizes of the holes you want to drill in mind when selecting mandrel thread size. </span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">(Or</span></span><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">, if the drill&#39;s chuck size will allow it, y</span></span><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">ou can just buy two or more mandrels for your drill and be ready for any size of hole saw.)</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>3. </strong>Remember that hole saw mandrels only come in 1/2&quot;-20 thread size for 1/4&quot; arbor diameter mandrels.</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This means you will only be able to use hole saws sizes compatible to 1/2&quot;-20 thread size mandrels if your drill has a 1/4&quot; chuck size.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><strong><u><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="features"></a>Select Additional Hole Saw Mandrel Features<br />
	</span></span></u></strong></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Like other <a href="/power-tool-accessories-c-714.html">power tool accessories</a>, hole saw mandrels are often designed with special features that either improve performance or meet special application needs. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Here&#39;s a list of some of a few mandrel accessories and features that shoppers can consider in addition to compatibility measurements:</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>mandrel extensions-</strong> long mandrel arbor extensions are often sold separately to lengthen the reach of hole saws. </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>locking mandrels-</strong> many manufacturers have developed mandrels with additional locking mechanisms that stabilize the hole saw.</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>quick change mandrels- </strong>some mandrels are specifically designed for fast changing between hole saws.</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>correction mandrels-</strong> specialized mandrel designs are available that guide the re-drilling of an existing hole (a mistake) to a larger diameter.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><strong><u>Conclusion</u></strong></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Visit our <a href="/hole-saw-mandrels-c-714_8292_9699.html">Hole Saw Mandrels</a> page here at eReplacementParts.com to browse our inventory of arbors from major manufacturers like <a href="/dewalt-parts-c-1009.html">DeWALT</a> and <a href="/milwaukee-parts-c-131.html">Milwaukee</a>. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Use this article&#39;s information to narrow down your search by compatibility measurements. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">We make this and other information tools available on our website so that tool users can save time when it comes to keeping their equipment running, letting them focus on their projects instead.</span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span></p>
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		<title>Cordless Power Tool Buying Guide: How to Choose Battery Type</title>
		<link>http://www.ereplacementparts.com/blog/2010/03/power-tool-battery-buying-guide.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/03/power-tool-battery-buying-guide.html#comments</comments>
		<pubDate>Thu, 11 Mar 2010 23:09:28 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Lawn and Garden]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=3084</guid>
		<description><![CDATA[Because the battery is what makes it possible for cordless tools to do their work, choosing the type of battery technology that the tool uses is almost as important as the choice of tool itself.
	
For example, if the battery&#39;s capacity, charge time, or storage characteristics are mismatched to the work or user, the expensive tool [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because the battery is what makes it possible for cordless tools to do their work, choosing the type of battery technology that the tool uses is almost as important as the choice of tool itself.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">For example, if the battery&#39;s capacity, charge time, or storage characteristics are mismatched to the work or user, the expensive tool it&#39;s attached to might not do the user much good. <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Power Tool Batteries" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140345c.jpg" style="width: 268px; height: 220px;" /></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Cordless power tools are used all over, and they&#39;re becoming even more plentiful. Manufacturers release more cordless models, and more powerful models, every year. On top of that, power tool battery technology is also seeing rapid changes. This means that there are more battery options out there (and we&#39;ll probably be seeing more), and that many of those batteries are expected to do heavier work than ever before. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The best thing that shoppers can do is <strong>be as informed as possible</strong> about battery designs, performance, specifications, and features to keep up with the industry. The information in this article gives cordless tool users and shoppers the head-start they need to choose the right rechargeable battery types for their cordless tools, and then get the most out of them. <br />
	</span></span></p>
<p style="text-align: center;"><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Cordless Tool and Battery Type Buying Guide Chart<br />
	</span></span></u></p>
<table border="1" cellpadding="1" cellspacing="0">
<tbody>
<tr>
<td>&nbsp;</td>
<td style="text-align: center;">NiCd</td>
<td style="text-align: center;">NiMH</td>
<td style="text-align: center;">Li-Ion</td>
</tr>
<tr>
<td>Light Duty:</td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/ryobi-sa960-96v-cordless-drill-driver-parts-c-7931_8051_8052.html">Ryobi SA960 Drill</a><br />
				<a href="http://www.ereplacementparts.com/96v-nicd-battery-pack-p-154001.html">Ryobi 9.6V NiCd</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/makita-6991dwde-impact-wrench-parts-c-97_106_9589_1574.html">Makita 6991 Wrench</a><br />
				<a href="http://www.ereplacementparts.com/96v-nimh-26ah-power-tool-battery-p-57173.html">Makita 9.6V NiMH</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/bosch-ps102a-3601j19u10-12v-max-idrivertrade-parts-c-128_132_14763.html">Bosch Max I-Driver</a><br />
				<a href="http://www.ereplacementparts.com/108v-13ah-lithiumion-battery-p-122628.html">Bosch 10.8V Li-Ion</a></td>
</tr>
<tr>
<td>Medium Duty:</td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/porter-cable-978-144-volt-cordless-drilldriver-parts-c-129_2127_7653.html">Porter Cable 978 Drill/Driver</a><br />
				<a href="http://www.ereplacementparts.com/144v-nicd-20ah-power-tool-battery-p-114346.html">Porter Cable 14.4V NiCd</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/makita-5094d-cordless-circular-saw-parts-c-97_98_101_639.html">Makita 5094D Saw</a><br />
				<a href="http://www.ereplacementparts.com/144v-nimh-33ah-power-tool-battery-p-33473.html">Makita 14.4V NiMH</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/hitachi-ds14dfl-144v-15ah-lithium-ion-driver-drill-parts-c-7927_13224_13230.html">Hitachi CR24DV Recip Saw</a><br />
				<a href="http://www.ereplacementparts.com/144v-liion-power-tool-battery-p-193617.html">Hitachi 14.4V Li-Ion</a></td>
</tr>
<tr>
<td>Heavy Duty:</td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/porter-cable-826-type-cordless-192v-drill-parts-c-129_2127_7135.html">Porter Cable 826 Drill</a><br />
				<a href="http://www.ereplacementparts.com/192v-nicd-13ah-power-tool-battery-p-104406.html">DeWALT 19.2V NiCd</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/hitachi-cr24dv-24v-variable-speed-reciprocating-saw-parts-c-7927_13339_13404.html">Hitachi CR24DV Recip Saw</a><br />
				<a href="http://www.ereplacementparts.com/24v-nimh-power-tool-battery-p-193611.html">Hitachi 24V NiMH</a></td>
<td style="text-align: center;"><a href="http://www.ereplacementparts.com/ridgid-r883-cordless-jig-saw-parts-c-7929_8237_8269.html">Ridgid R883 Jig Saw</a><br />
				<a href="http://www.ereplacementparts.com/24v-liion-30ah-power-tool-battery-p-161175.html">Ridgid 24V Li-Ion</a></td>
</tr>
</tbody>
</table>
<p>&nbsp;</p>
<p><strong><u><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="characteristics"></a>Rechargeable Battery Characteristics</span><br />
	</span></u></strong></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">There are a few terms and characteristics about rechargeable batteries that shoppers should become familiar with before setting out to make a cordless power tool purchase. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Things that affect a battery&#39;s overall life and run time are usually the determining factors when power tool battery shoppers zero in on a decision (after cost of course), so most of the <strong>characteristics </strong>explained below have some influence on how long a battery will last. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>cycle life-<br />
	</strong></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The <strong>overall life</strong> of the battery, usually expressed as the number of charge cycles that it can withstand before completely losing its charge capacity or ability to transfer energy. For example, NiCd batteries tend to have a cycle life of 1,000 charges (cycles) or more.&nbsp; <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">All rechargeable batteries eventually wear out, although they wear out for different reasons. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Age</strong>, <strong>use</strong>, and <strong>memory effect</strong> can all contribute to the inevitable death of a power tool battery, depending on the battery type.<br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Users often have to choose between a long cycle life and other attractive features, like run time. For example, because they can run longer between charges than other battery types, the shorter cycle life of Li-Ion batteries isn&#39;t usually a problem for users who care more about keeping their tool in operation for longer periods.<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>self-discharge-<br />
	</strong></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">All rechargeable batteries slowly lose their charge<span _fck_bookmark="1" style="display: none;">&nbsp;</span> when not in use, but some batteries lose their charge much faster than others. <span _fck_bookmark="1" style="display: none;">&nbsp;</span><br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">For some users, batteries with fast self-discharge rates aren&#39;t a problem, especially if their cordless tool&#39;s see little or no storage. Batteries with a slower self-discharge rate become more important for tool users who plan to user their cordless tools only occasionally. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>voltage-<br />
	</strong></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Voltage determines how much power a battery can deliver at a given time. Simply, cordless tools with <strong>higher voltage</strong> are<strong> more powerful</strong>. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Rechargeable power tool batteries are usually a cluster of individual cells. The combined voltage of the cells determines the battery&#39;s overall voltage; however, different types of batteries (NiCD, NiMH, Li-Ion) have different individual battery cell voltage capacities.</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">For example, the battery for an 18v cordless drill with a lithium battery would consist of around 4 individual Li-Ion battery cells, because Li-Ion batteries can typically deliver 3.6v-4.2v per cell. Individual cell voltage for NiCd and NiMH batteries are about 1.2v and 1.4-1.6v, respectively. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Very roughly, and with some overlap, the scale for matching tool voltage to workload is like this:</p>
<p>	</span></span></p>
<p style="margin-left: 120px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Light Work:&nbsp;&nbsp;</strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 7v-15v<br />
	<strong>Medium Work</strong>:&nbsp;&nbsp; 12v-18v<br />
	<strong>Heavy Work:&nbsp;</strong> &nbsp;&nbsp; 18v-36v</p>
<p>	</span></span></p>
<p style="margin-left: 40px;"><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">capacity (run time)-</span></span></span><br />
	</strong></p>
<p style="margin-left: 80px;"><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">This is the <strong>amount of time a battery can operate its tool between charges</strong>. A battery&#39;s capacity it usually expressed as the amount of <strong>amperage hours</strong> (<strong>Ah</strong>) that it can deliver. </span></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&quot;<strong>Ah</strong>&quot; is different than the tool&#39;s overall amperage rating (the current at which the tool operates). Instead, Ah represents how much energy flow the battery can hold, not the level of current during operation. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">When shopping for cordless tools and their batteries, just remember that a higher Ah means longer battery use between charges. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>deep discharge-<br />
	</strong></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Deep discharge means allowing a tool battery to completely drain of energy through normal operation. Deep discharge <strong>can be a problem for some batteries</strong>, and drastically reduce a battery&#39;s cycle life <em>and</em> capacity. For other battery types, deep discharge is not a problem.</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Also , some batteries <em>require</em> deep discharge periodically to keep the battery healthy. This additional maintenance can be a hassle for users who do not use their cordless tools often. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>memory effect-<br />
	</strong></span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Memory effect happens when a battery is charged over and over again without being allowed to fully drain. The idea is that somehow the battery &quot;remembers&quot; how much it is being recharged, and then adopts the shorter charge range as its new charge capacity. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Interestingly (and confusingly), the nickel based batteries that are susceptible to memory effect retain their capacities <strong>best</strong> when they are charged after dropping to only 70% of their capacity. However (and this is the trick), <strong>they must be allowed to deep discharge periodically</strong> so that the battery &quot;remembers&quot; its true capacity. <br />
	</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Some rechargeable batteries are sensitive to &quot;memory effect,&quot; and some are not. <br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span><br />
	</a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="types"></a>Power Tool Battery Types</span><br />
	</span></strong></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">There are <strong>three major </strong>rechargeable <strong>battery technologies</strong> in use today for cordless power tools: nickle cadmium (<strong>NiCd</strong>), nickle metal hydride (<strong>NiMH</strong>), and lithium ion (<strong>Li-Ion</strong>). </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">We describe these battery types below, list pros and cons, and offer an overview of characteristics and specifications for each.<br />
	</span></span></p>
<p>&nbsp;</p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="nicd"></a>Nickle Cadmium (NiCd)<br />
	</span></span></u></p>
<p><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The oldest design of the three, NiCd batteries are still in use today because they are <strong>tough</strong>, inexpensive, and have a <strong>long cycle life</strong>. Although they are still great for some jobs, NiMH and Li-Ion outperform NiCd batteries overall. </span></span></span></span></p>
<p style="text-align: center;"><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="Nickle Cadmium Batteries" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140329c.jpg" style="width: 278px; height: 185px;" /></span></span></span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Pros:</strong></p>
<p>	</span></span></p>
<ul>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">NiCd batteries are more difficult to damage from heat and impact.<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">NiCd batteries have a longer cycle life of about 1,000 charges.<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">They put out strong current flow.<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">They are less easily damaged by being stored in deep discharge, although it is still not recommended.<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">They are less expensive than other rechargeable batteries.</span><br />
		</span></li>
</ul>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Cons:</strong><br />
	</span></span></p>
<ul>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Nickel Cadmium batteries are the heaviest of the three types.<br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Lower capacity than other batteries.</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span>NiCds shouldn&#39;t be allowed to drop below about 70% charge between charges, or the battery lifetime can be shortened.</span><br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span>Most NiCd batteries must be allowed to cool before being recharged.</span><br />
		</span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span>Must be allowed to deep discharge about once a month or they will suffer severely from memory effect.</span></span></span></li>
<li><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span>The cadmium in NiCd batteries is very damaging to the environment and must be disposed of correctly.</span></span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>NiCd Battery Overview:</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>cycle life: </strong>long; 1000+ charge cycles<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>self-discharge:</strong> moderate, 15%-20%<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>capacity:</strong> low; 1.2 Ah &#8211; 2.2 Ah<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>optimal charge time:</strong> fast</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>maintenance:</strong> high; deep discharge once/month<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>memory effect:</strong> high if not maintained properly<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>sensitivity:</strong> very tough<br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><br />
	</span></span></u></p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="nimh"></a>Nickle Metal Hydride (NiMH)<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">A newer technology, NiMH batteries improve upon NiCd in several ways, including less toxicity to the environment. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The biggest improvement with NiMH is their <strong>increased capacity</strong>, which can be two to three times longer than NiCd batteries. However, NiMH are also very sensitive to storing and charging conditions. <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Nickle Metal Hydride Battery" height="179" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140332c.jpg" style="width: 140px; height: 179px;" width="140" /></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Pros:</strong><br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">NiMH batteries are a little lighter than NiCd batteries.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They have a higher energy density, meaning that their capacity is greater than NiCd batteries, running 2 to 3 times longer in a single charge.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They are less expensive than Li-Ion batteries.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Capacity loss can be reduced drastically if charged and stored properly, making it possible to greatly increase their cycle life.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They are not destructive to the environment.<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Cons:</strong><br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">NiMH batteries are more sensitive to temperature, especially cold temperatures, and should only be stored or operated between about 33&deg;F &#8211; 103&deg;F.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Deep discharge and lack of use will damage NiMH batteries, shortening their lifespan and limiting their storage capacity.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Should usually be charged after reaching 70% capacity, but should also be allowed to deep discharge every three months to avoid memory effect.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They are more expensive than NiCD batteries.<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>NiMH Battery Overview:</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>cycle life:</strong> varies; can be as long as NiCd if stored and charged correctly.</p>
<p>	<strong>self-discharge:</strong> fast; 20%-30%</p>
<p>	<strong>capacity: </strong>moderate; 2.2 Ah &#8211; 3.0 Ah</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>optimal charge time:</strong> fast</span></span><br />
	<span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
	<strong>maintenance:</strong> moderate; deep discharge once/three moths</p>
<p>	<strong>memory effect:</strong> moderate; can be avoided with proper charging</p>
<p>	<strong>sensitivity: </strong>very sensitive to temperature</p>
<p>	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><br />
	</span></span></u></p>
<p><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;"><a name="liion"></a>Lithium Ion (Li-Ion)</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Lithium ion batteries (Li-Ion) are the <strong>newest </strong>technology in rechargeable batteries to be introduced to cordless power tools. They are definitely the <strong>best choice</strong> of the three types of batteries, outperforming in all areas, <strong>but </strong>they are also <strong>expensive</strong>.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Heat is the biggest risk to Li-Ion batteries. Because they do not suffer from memory effect, Li-Ion batteries do not wear out over time because of charging issues. Instead, Li-Ion batteries wear out because of age and use. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Regular age and use wear down the internal components of Li-Ion batteries and reverse their electro-chemical processes. Heat, at any time during use or charging, is the major cause of accelerated deterioration in Li-Ion batteries. <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Lithium Ion Batteries" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140335c.jpg" style="width: 248px; height: 165px;" /></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Even with their relatively short life cycles, Li-Ion remain a better choice because of they charge fast and have a <strong>high capacity</strong>. Also, because the technology is still pretty new, Li-Ion batteries are still seeing many improvements that overcome their minor disadvantages. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Pros:</strong><br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries are the most light-weight of the three kinds of rechargeable batteries.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries benefit from high energy density like NiMH batteries do.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They are much less sensitive to damage from temperature changes than NiMH batteries.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ions are not restricted in the shape of their design like NiCd and NiMH batteries are, and can be designed in almost any shape for better tool balance.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They do not suffer from self-discharge and memory effect like NiCd and NiMH batteries, meaning that they&#39;re much less sensitive to recharging and storage methods.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They have the longest charge/recharge life cycle of all three types of batteries.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries are not destructive to the environment.<br />
		</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Cons: </strong></span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Excessive overheating of Li-Ion batteries can damage or destroy them, which can occasionally happen during recharge. However, most rechargers and Li-Ion batteries are designed with safety features to prevent overheating.<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">They have the shortest overall life cycle of about 300-500 charges. <br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries are the most expensive batteries of these three types.<br />
		</span></span></li>
</ul>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion Battery Overview:</span></span><br />
	</strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>cycle life:</strong> short; 300-500 cycles, or about 2-3 years.</p>
<p>	<strong>self-discharge:</strong> very slow or not at all.</p>
<p>	<strong>capacity: </strong>high; 3.0 Ah+<br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>optimal charge time:</strong> moderate</p>
<p>	<strong>maintenance:</strong> none</p>
<p>	<strong>memory effect:</strong> none</p>
<p>	<strong>sensitivity: </strong>sensitive to heat and impact<br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><strong><u><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="shapes"></a>Power Tool Battery Shapes<br />
	</span></span></u></strong></p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The three most common shapes of cordless power tool batteries are:</span></span></span></p>
<ul>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">pod</span></span></span></li>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">stick, and </span></span></span></li>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">slide</span></span></span></li>
</ul>
<p style="text-align: center;"><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="Pod Batteries" height="140" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140336c1.jpg" style="width: 210px; height: 140px;" width="210" /></span></span></span><img alt="Slide Batteries" height="140" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140341c.jpg" width="210" /></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The effects of these shapes on actual battery performance is nominal, but battery shapes can affect user preference by the way that they <strong>contribute to the overall balance</strong> of the tool.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries are especially liked by users, because the way they are made does not restrict them to blocky shapes, and they can be contoured to provide better tool balance. <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Stick Batteries" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/03/P1140343c.jpg" style="width: 205px; height: 184px;" /></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Shoppers should consider these battery shapes when they feel the weight and balance of a tool in their hands. When it comes to ordering replacement batteries, knowing the shape of your battery will help you find an accurate match.</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><strong><u><span style="font-family: verdana,geneva,sans-serif;"><a name="chargers"></a>Power Tool Battery Chargers</span><br />
	</u></strong></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Cordless tool battery chargers should also be selected very carefully, because the quality of the charger can greatly determine how long the batteries will last. <br />
	</span></span></p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Most of the capacity loss and cycle life reduction that rechargeable batteries experience results from incorrectly charging the batteries or from heat damage during charging. <strong>Higher quality chargers</strong> have much more sensitive sensors and complicated electronics to <strong>ensure that batteries are charged optimally</strong>. </span></span></span></p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Battery chargers can be divided into three main speed categories (<em>these do not apply to Li-Ion batteries</em>):</span></span></span></p>
<p style="margin-left: 40px;"><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Slow- </span></span></span></strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">These take 14-16 hours to charge nickle based batteries, and will be less expensive than other chargers.</span></span></span></p>
<p style="margin-left: 40px;"><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Quick-</span></span></span></strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"> Charge time of 3-6 hours. It is important to have a quality unit for faster chargers, or they will not switch over to a slower &quot;trickle charge&quot; when the battery is almost full. This is important, because overcharging is one of the major causes of memory effect with nickle based batteries.<br />
	</span></span></span></p>
<p style="margin-left: 40px;"><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Fast-</span></span></span></strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"> Fast chargers can charge nickle based batteries in about an hour. Fast charging is best for NiCd and NiMH batteries, because it reduces memory effect. Selecting a good unit that switches to &quot;trickle charge&quot; at the right time is also important for fast chargers.</span></span></span><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"> <br />
	</span></span></span></p>
<p style="margin-left: 40px;">&nbsp;</p>
<p><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">NiCd &amp; NiMH Chargers:</span></span></span><br />
	</strong></p>
<ul>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Buy the fastest charging charger you can afford.</span></span></span></li>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Buy a unit with sensors and electronics that optimize your battery type&#39;s charging needs.</span></span></span></li>
<li><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">NiMH chargers can charge NiCd batteries, but not the other way around.</span></span></span></li>
</ul>
<p>&nbsp;</p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Li-Ion Chargers:<br />
	</strong></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Li-Ion batteries can only be charged safely one way, at about a 3 hour charge time. Li-Ion charger units that suggest faster charging and decreased capacity loss should be approached with skepticism. Usually, these units only charge the battery to about 70% capacity and damage its long-term performance.<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Buy the most expensive charger you can afford. <br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Focus on heat reducing features. <br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><span>Buy a unit with sensors and electronics that optimize your battery type&#39;s charging needs.</span></span></span></li>
</ul>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><strong><u>Conclusion</u></strong></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">If you&#39;re here to replace your cordless tool&#39;s battery, then shopping is just a matter of finding a match to the battery you already have. Visit our <a href="/batteries-c-714_8295_724.html">Batteries page</a> here at eReplacementParts.com, another <a href="/power-tool-accessories-c-714.html">power tool accessories</a> service available through our online warehouse and shipping service.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Shoppers on our website can find the exact battery they&#39;re looking for fast, thanks to our search narrowing features. Just click on your tool&#39;s manufacturer, voltage, or battery shape to view all matching batteries. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Also, take a look at our <a href="/battery-chargers-c-714_8295_727.html">Battery Chargers page</a>. Not getting the life or performance that you expected from your cordless tool batteries? It might be time to use this article&#39;s information to find a charger that fits the needs of your battery. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">eReplacementParts.com is proud to offer these information resources and streamlined search options that help our customers save money and put their tools back to work. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
	</span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
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	<a href="#top">[Back to top]</a></span><br />
	</span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span></p>
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		<title>Diamond Abrasive Buying Guide</title>
		<link>http://www.ereplacementparts.com/blog/2010/02/diamond-abrasive-buying-guide.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/02/diamond-abrasive-buying-guide.html#comments</comments>
		<pubDate>Thu, 18 Feb 2010 23:35:56 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2955</guid>
		<description><![CDATA[Variety is usually the first thing that shoppers notice when browsing through diamond abrasive products. 
Not only are abrasive power tool accessories available in countless shapes (like wheels, cups, and core bits), but the list of qualities and specifications that change their performance is also long.
On top of that, manufacturers don&#39;t always advertise their diamond [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">Variety is usually the first thing that shoppers notice when browsing through diamond abrasive products. </font></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">Not only are abrasive power tool accessories available in countless shapes (like wheels, cups, and core bits), but the list of qualities and specifications that change their performance is also long.</font></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">On top of that, manufacturers don&#39;t always advertise their diamond products with detailed specifications. Often, diamond products only indicate the type of work they are meant for, not the design details that suit them for the work. </font><br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span"><img alt="Diamond Abrasives" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140223c.jpg" style="width: 349px; height: 231px;" /></font></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">In either case, knowing specification details and how they relate to tool performance is the best foundation that shoppers can have when matching diamond abrasives to their work. </font></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">Technical know-how helps tool users make the best purchasing decisions, regardless of how products are labeled and advertised by manufacturers. </font><br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><font class="Apple-style-span">Diamond abrasives are made by adhering diamond particles to a base material with a bonding agent. Sometimes the bonding agent also serves as the &quot;base&quot; of the product, and other times they are separate. Qualities related to this basic construction can drastically alter the product&#39;s performance, and are discussed below.</font><br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because diamond abrasives are expensive, most<strong> purchasing guidelines </strong>for them<strong> aim to maximize cost efficiency</strong>. This is done by correctly matching a diamond product&#39;s durability to the kind of target material and work it will be doing.<br />
	</span></span></p>
<p><font class="Apple-style-span" face="verdana, geneva, sans-serif">&nbsp; <br />
	</font></p>
<p><u><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="types"></a>Bond Types<br />
	</span></span></strong></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Understanding the importance of bond type and bond hardness (discussed below) in diamond abrasives requires knowing <strong>how they wear</strong> and stay sharp. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Simply, (with the exception of &quot;dressing&quot;) they stay sharp <em>by </em>wearing.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Friction, pressure, and heat during use causes dull, top-layer <strong>diamonds to pop out of the bond matrix</strong>, exposing fresh, sharp diamonds beneath. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The rate at which diamond abrasives wear/self-sharpen depends on a balance between material hardness and the strength of the bond holding the diamonds in place. The idea is to use blades that wear at a rate that replaces diamonds <em>just as</em> they begin to dull, maximizing the quality and speed of cutting being done, <em>and</em> durability.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">There are three major types of bonding types used to manufacture diamond abrasives: metal matrix (sintered), resin, and electroplated.</span></span></p>
<p>&nbsp;</p>
<p><u><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><a name="sintered"></a>Sintered/Metal Bonded<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Metal bonded diamond abrasives are the most commonly used, because, generally speaking, they are the <strong>most durable</strong> and <strong>very general purpose</strong>.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Diamond grains are bonded to a metal matrix in a sintering process (heat and pressure) that layers diamond grains throughout the material. Sometimes this diamond/metal matrix is bonded to a separate base (usually steel), and sometimes the matrix also serves as the base. <br />
	</span></span></p>
<p style="text-align: center;"><img alt="Metal Bonded Diamond Abrasive" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140220c.jpg" style="width: 318px; height: 212px;" /></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because of their durability, metal bonded diamond abrasives are<strong> the most cost effective</strong> unless the specialization of resin or nickel bond types is needed. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Although this bond type is generally &quot;universal,&quot; metal bonded abrasives still vary between one another in terms of hardness and other factors, and need to be carefully matched to their applications. <br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Most common metal bond grades (bond hardness): <strong>L</strong>, <strong>N</strong> (most common of the two)<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">dressable<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">the most durable and universal<br />
		</span></span></li>
</ul>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span><br />
	</a></p>
<p>&nbsp;</p>
<p><u><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><a name="resin"></a>Resin<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Construction of diamond abrasives using resin as a bonding material is very similar to the construction of non-diamond grinding wheels that use a resin agent. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Resin is a much <strong>softer </strong>bonding agent than metal matrix, and allows diamond particles to escape the product more readily. This means that resin bonded diamond abrasives do better at staying sharp than metal bond types, cut and remove material faster, are cooler cutting, are &quot;dressable,&quot; and great for precision grinding and cutting.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The disadvantage is that resin abrasives will wear much faster. One, this restricts their use to materials in the soft to medium range. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Two, their lower durability means that it&#39;s even more important to select the right resin bond hardness for the target material. Otherwise, users will be going through products too quickly for the benefits of resin bonded diamond products to be cost effective.<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Most common resin bond grades (hardness): <strong>H</strong>, <strong>N</strong>, <strong>R</strong><br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">dressable<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">fast, cool cutting for precision work and finishing<br />
		</span></span></li>
</ul>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><u><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><a name="electroplated"></a>Electroplated (Nickel Bond)<br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Electroplated diamond products use a thin sheet of nickel to bond a single layer of diamonds to the product (usually blades). <br />
	</span></span></p>
<p style="text-align: center;"><img alt="Electroplated Diamond Abrasive" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140213cb.jpg" style="width: 306px; height: 203px;" /></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This bond type is soft and <strong>wears </strong>very <strong>rapidly</strong>, is not dressable, should be restricted to softer materials, and is usually only cost effective for minimal use. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The advantages to this bond type are that nickel bonded diamond products are very abrasive and fast cutting. They can also be stripped and re-plated at minimal cost to the owner.<br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Most common nickel bond grades:<strong> N</strong>, <strong>P</strong>, <strong>R</strong><br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">not dressable, but can be stripped and replated<br />
		</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">maximum particle exposure, and high stock removal<br />
		</span></span></li>
</ul>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="hardness"></a>Bond Hardness<br />
	</span></span></strong></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Correctly estimating the needed durability of a diamond abrasive is the <strong>most important purchasing consideration</strong>, because of their expense. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Bond hardness (along with bond type) is the most determining factor for durability, and must be matched correctly to material hardness. The general guidelines are these:<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>1. Softer bonds for harder application materials.</strong><br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Harder materials will wear (dull) diamond particles faster.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This means that, in order for the product to stay sharp, a softer bonding agent is needed to allow diamond grains to escape the matrix more rapidly.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Too hard a bond will cause very slow cutting, and risk heat damage to the abrasive. </span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>2. Harder bonds for softer application materials.</strong><br />
	</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Softer materials will not wear diamond particles as quickly.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This means that particles are usable in the abrasive longer, and do not need to be ejected from the bonding matrix as rapidly in order to ensure efficient cutting. </span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Too soft a bonding material will cause unnecessary wear, because still-sharp diamond grains will leave the product prematurely.</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Bond hardness is expressed on an alphabetical scale, progressing from soft to hard from A to Z. <br />
	</span></span></p>
<p style="text-align: center;"><span style="color: rgb(255, 0, 0);"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Diamond Abrasive Bond Hardness<br />
Scale" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130878c.jpg" style="width: 213px; height: 166px;" /></span></span><br />
	</span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Again, it is important to mention that shoppers will still have to choose a specific bond hardness, even between diamond abrasives of the same bonding type.<br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><strong><u><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="grit"></a>Diamond Grit Size (Mesh Size)<br />
	</span></span></u></strong></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">A specialized mesh is used during the manufacturing process of diamond abrasives, serving two purposes: </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>1. </strong>The mesh sorts diamond grit sizes within a specific range, and </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>2. </strong>It positions the diamond grains for bonding.</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because of this, &quot;mesh size&quot; and &quot;grit size&quot; are interchangeable terms when talking about diamond abrasives.</span></span></li>
</ul>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">A high grit number corresponds to smaller diamond grains, meaning a finer abrasive. A lower grit number means larger, more corsely-cutting grains.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Particularly with diamond abrasives, grit size affects the &quot;micro damage&quot; to the surface finish. Although the cutting power of a lower grit number might be attractive, the roughness of its cut may not be the best thing if a very fine finish is desired in the end.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Diamond abrasives aren&#39;t always labeled with their exact grit number, sometimes advertised as simply being of coarse, medium, or fine grit. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Below are the grit number ranges that generally make up these categories:</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><em>Coarse:</em>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 20-80; (masonry, concrete, and stone)</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><em>Medium:&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</em>&nbsp;&nbsp; 80-200; (glass, ceramics, and quarts)</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><em>Fine:</em>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; 200-400; (slow grinding, and fine polishing)</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><strong><u><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="concentration"></a>Diamond Concentration<br />
	</span></span></u></strong></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">The concentration of diamond grains in their bond matrix can be altered in diamond abrasives to achieve different effects in performance.</span></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Concentration is expressed much like grit size, using a system of &quot;round&quot; numbers that represent specific volumetric distributions of diamond grains. For example, concentration number 100 is typical for diamond abrasive products, and it corresponds to an exact measurement of 4.4 carats (of diamonds) per cubic centimeter, or, 25% concentration of diamonds by volume in the bonding matrix.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The chart below offers a few examples of diamond concentration conversions:</span></span></p>
<p style="text-align: center;"><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Diamond Concentration Conversion Chart<br />
	</span></span></u></p>
<p style="text-align: center;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Diamond Concentration Conversion<br />
Chart" height="141" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/concentrationchart.jpg" width="360" /></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">General guidelines about diamond concentration:</span></span></p>
<ul>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Higher concentration will make blades more durable and produce a finer finish, but it will also cause slower cutting speeds because of increased friction.</span></span></li>
<li><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Abrasives with a lower diamond concentration are generally better for hard materials, and they cut much faster.<br />
		</span></span></li>
</ul>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><strong><u><a name="grades"></a>Diamond Grades and Types</u></strong></span><br />
	</span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Just like diamonds that are used in jewelry, abrasive diamonds come in many types and grades. <br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The nomenclature and categorizing systems for these features are excessively technical, extensive, and often confusing. </span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Changes in diamond type and grade <em>do</em> affect diamond abrasives, but only in a secondary way when compared to the other, more critical, features and design differences discussed in this article.<br />
	</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Because of the depths of these topics and their relative unimportance, we won&#39;t delve any further into the subject. However, we make this brief mention to acknowledge that shoppers will eventually encounter these terms, and invite them to investigate diamond grades and types if their applications demand it.<br />
	</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><u><strong>Conclusion<br />
	</strong></u></span></span></p>
<p><span _fck_bookmark="1" style="display: none;">&nbsp;</span><span _fck_bookmark="1" style="display: none;">&nbsp;</span></p>
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		<title>Reciprocating Saw Blades 101</title>
		<link>http://www.ereplacementparts.com/blog/2010/02/reciprocating-saw-blades-101.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/02/reciprocating-saw-blades-101.html#comments</comments>
		<pubDate>Wed, 10 Feb 2010 21:37:26 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2902</guid>
		<description><![CDATA[Understanding reciprocating saw blade basics is very similar to the specifications used in other saw blade types, especially jigsaw blades and bandsaw blades. However, despite these similarities, there are some important differences about reciprocating saw blades that should be explained. 
	

Some of the similarities that recip blades share with other blades are the materials they&#39;re [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Understanding reciprocating saw blade basics is very similar to the specifications used in other saw blade types, especially jigsaw blades and bandsaw blades. However, despite these similarities, there are some <strong>important differences about reciprocating saw blades</strong> that should be explained. <br />
	</span></span></p>
<p style="text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="Reciprocating Saw Blades" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140174c.jpg" style="width: 293px; height: 195px;" /></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Some of the similarities that recip blades share with other blades are the materials they&#39;re made with and the kinds of set styles available for them (raker, wavy, etc.). However, little details (like measurements and dimensions) are important for recip saw blades for different reasons.<br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">We describe the ins and outs of reciprocating saw features and manufacturing differences below, so that shoppers will have everything they need to find blades that best match their application.<br />
	</span></span></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="measurements"></a>Measurements and Dimensions<br />
	</span></span></strong></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">Although recip blades share some common measurements with other saw blade types, many of the measurements for recip blades are important for completely different reasons. <br />
	</span></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">Below is a list of the most important reciprocating saw blade dimensions and measurements to consider when making a purchase. Length, width, and thickness have a lot to do with determining&nbsp; blade performance, so they should weigh in heavily.</span></span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">TPI-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Teeth Per Inch</strong> (pitch) has a lot to do with how aggressive or not a blade is. <strong>Fewer teeth</strong> per inch generally <strong>means faster</strong>,<strong> rougher cuts</strong>.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Blades with more teeth per inch are generally slower and finer cutting, but this is usually not a problem, because low TPI blades are usually made for metal cutting that is generally done best at slower speeds.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">TPI choice in a blade should also be partially determined by the thickness of material being cut. The general guideline is that <strong>at least three cutting teeth</strong> should be <strong>in the material at all times</strong>.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Most recip blades are available in the 6-36 TPI range, but most general wood and metal cutting is done by blades in the 6-18 TPI range. Blades with a TPI higher than 18 are often for specialty applications, or strictly for metal cutting.</span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">length-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This measurement greatly <strong>affects </strong>the <strong>performance </strong>of reciprocating saw blades. Depending on the application, recip blades need to be more or less flexible and more or less tough, like for cutting through wood with nails. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Longer </strong>recip <strong>blades allow more flexibility</strong>, and are a little less aggressive than shorter blades. Shorter reciprocating saw blades will be stiffer and more aggressive, because of their rigidity. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Also, users of recip blades should <strong>overshoot </strong>their <strong>blade length </strong>just <strong>a little</strong>. This is because reciprocating saws operate best when some of the blade is left to protrude from the work. </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The general rule is that reciprocating saw blades should be one or two inches longer than the work they&#39;re cutting through, reducing the chance of slipping and binding in the work.<br />
	</span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">width-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wider recip blades are a little more aggressive, and the extra support helps make them better suited for nails in wood cutting. </span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Lower width blades are best for finer cutting, and applications that need some additional flexibility. </span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">thickness-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Like other saw blade types, the thickness of the blade does more than just determine the kerf width of the cut. This is also true for reciprocating saw blades. <br />
	</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Thinner blades</strong> tend to <strong>cut faster and are more flexible </strong>than thicker blades. Thicker recip saw blades are better for heavier applications, and for cutting through nails when necessary. </span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Most reciprocating saw blades are available between 0.035 inches and 0.062 inches in thickness. <br />
	</span></span></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a><a href="#top"> </a></p>
<p>&nbsp;</p>
<p><u><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><strong><a name="set"></a>Tooth Set Styles</strong><br />
	</span></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Recip saw blade set styles are virtually the same as set styles for other blades, like bandsaw and jigsaw blades, and similar application guidelines apply.</span></span></p>
<p style="text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><img alt="Reciprocating Saw Blades and Sawdust" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140186c.jpg" style="width: 330px; height: 220px;" /></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">One important distinction to make with reciprocating saw blades is the difference between <strong>milled teeth</strong> and <strong>ground teeth</strong>. </span><br />
	</span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">We&#39;ve listed the most common and important recip blade tooth designs and sets below.</span><br />
	</span></p>
<p>&nbsp;</p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="milled"></a>Milled Teeth and Ground Teeth<br />
	</u></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Milled tooth and ground tooth designs are <em>not</em> a kind of saw tooth &quot;set style,&quot; like those below. </span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Instead, one of these tooth types (and only one) can be combined with the the major set types below. For example, wavy set style reciprocating saw blades can be found in both milled and ground teeth varieties.<br />
	</span></span></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 12px;"><em>&quot;Milled&quot; Tooth Design:</em><br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="&quot;Milled&quot; Type Saw Tooth" height="148" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/groundtooth.jpg" style="width: 88px; height: 148px;" width="88" />&quot;<strong>Milled</strong>&quot; type saw teeth <strong>are more blunt </strong>than ground teeth. Although this makes for a rougher, faster, <strong>more aggressive </strong>cut, it also makes milled tooth reciprocating saw blades more wear resistant when cutting denser materials.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: arial,helvetica,sans-serif;"><em>&quot;Ground&quot; Tooth Design:</em><br />
	</span></span></p>
<p><img alt="&quot;Milled&quot; Type Saw Tooth" height="134" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/milledtooth.jpg" width="88" /><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">&quot;<strong>Ground</strong>&quot; saw teeth are filed further to a <strong>sharper </strong>edge and point. This makes ground tooth blades better for <strong>finer cutting</strong>, although they will cut slower.<br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Also, the additional exposure of the of the blade teeth from the extra sharpening makes groung tooth blades wear more quickly. Because of this, ground tooth recip saw blades usually are <em>not </em>best for cutting high density materials.<br />
	</span></span></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="wavy"></a>Wavy Set<br />
	</u></span></span></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">For reciprocating blades, the wavy set pattern alternates cutting teeth left and right in-line with the thickness of the blade (meaning that the teeth do not extend over the boundary of the blade body). </span></span></span></span></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wavy set recip saw blades are great for very <strong>straight cuts</strong>, all around wood sawing, and they are very <strong>wear-resistant</strong>. </span></span></span></span></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wavy set blades are usable on all kinds of wood, plywood, plastic, and metals</span></span></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><u><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">Wavy Set Pattern (viewed from above)</span></span><br />
	</span></u></p>
<p style="text-align: center;"><img alt="Reciprocating Saw Wavy Set" height="40" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/wavy.jpg" width="420" /></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="raker"></a>Raker Set<br />
	</u></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Fast cutting, and <strong>all-purpose</strong>, raker set reciprocating saw blades alternate cutting teeth left to right in a &quot;side set&quot; style (extending over the thickness of the blade body).<br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Raker blades are generally<strong> more aggressive</strong> and <strong>faster cutting</strong> that wavy set blades, and perform better for contour sawing.<br />
	</span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 12px;"><u>Raker Set Pattern (viewed from above)<br />
	</u></span></span></p>
<p style="text-align: center;"><img alt="Reciprocating Saw Raker Set" height="48" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/raker.jpg" width="420" /></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="variable"></a>Variable Pitch<br />
	</u></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">&quot;Pitch&quot; is another way of saying TPI, a way of describing the density of cutting teeth along the length of the blade. <br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Variable pitch is not another kind of set style, but a <strong>feature </strong>that can be combined with existing set styles. The number of teeth per inch on a variable pitch reciprocating saw blade will be different on different parts of the blade. <br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Varying the pitch/TPI like this makes the blades more all-purpose, helps them to cut faster with better material removal, and reduces the risk of the blades catching or snagging while in operation.<br />
	</span></span></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="materials"></a>Reciprocating Saw Blade Materials<br />
	</span></span></strong></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">The four materials listed below are the most common materials used to make reciprocating saw blades, and they increase in hardness going down the list.</span></span></span></p>
<p style="text-align: center;"><img alt="Reciprocating Saw Blades" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140170c.jpg" style="width: 333px; height: 222px;" /></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">Although a harder blade cutting tooth material always means a more durable blade, harder materials are not always best for every application, mostly because certain applications need the flexibility that less durable materials offer.</span></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">Again, choosing this feature is a matter of application matching, because the tougher, expensive, more durable blades aren&#39;t always the best choice.</span></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>High Carbon Steel (HCS)-<br />
	</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">This is the <strong>most flexible </strong>of the recip saw blade materials, but it is also the least durable. Because of their softness, high carbon steel blades are best when used only on woods, particle board, and plastics.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">However, their flexibility is necessary for many kinds of cutting, and, being the most inexpensive blades, they are often the most <strong>economic </strong>choice.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>High Speed Steel (HSS)-<br />
	</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">A steel tempering process makes these blades more <strong>resistant to heat</strong>, and more durable than carbon steel blades. This <strong>extra</strong> <strong>hardness </strong>and protection makes them usable for many kinds of metal cutting without excessive wear.<br />
	</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Bi-Metal (BIM)-<br />
	</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Bi-Metal saw blades combine the best of high carbon steel and high speed steel. The body of these blades is made of high carbon steel (<strong>for </strong>the <strong>flexibility </strong>it offers), <strong>and </strong>the teeth are made with high speed steel (<strong>for </strong>the <strong>hardness/durability</strong>). </span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Bi-metal reciprocating saw blades can tackle applications that have a high demand for both toughness, and flexibility.</span></span></p>
<p style="margin-left: 40px; text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><img alt="Recip Blade" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/02/P1140182c.jpg" style="width: 168px; height: 251px;" /></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>Tungsten Carbide (TC)-<br />
	</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">This is the <strong>hardest of </strong>saw <strong>blade materials </strong>and the most expensive. Although brittle, the extreme hardness of carbide is necessary <strong>for </strong>similarly <strong>extreme applications </strong>and sawing very dense materials. </span></span></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><a name="features"></a>Additional Features<br />
	</span></span></strong></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 14px;"><span style="font-size: 12px;">There are some additional reciprocating saw blade options and features worth mentioning that shoppers might encounter</span></span></span>:</p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Tapered Back-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Recip saw blades with tapered backs are designed to help with <strong>plunge cuts</strong>, where the nose of the blade is used to start the cutting. This is accomplished by narrowing the blade toward the nose, and makes cutting in very tight spaces possible.<br />
	</span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Specialty Blades-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">There are numerous reciprocating blades for &quot;specialty&quot; applications that combine blade specifications and features in unique ways.</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">One of the most common kinds of specialty blades are those advertised for rescue and/or demolition. Because of the extreme application, rescue/demo. recip blades combine large measurements, the hardest materials, and can even be glow-in-the-dark. </span></span></p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Bi-Directional Blades-<br />
	</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">A new design innovation for recip blades are teeth that cut in both directions. Considering the already present, two-way motion of reciprocating saws, this blade design is very energy efficient. It also provides very <strong>fast cutting</strong>.</span></span></p>
<p><a href="#top"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">[Back to top]</span></span></a></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;">Conclusion</span><br />
	</span></strong></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Is it time for a new reciprocating saw blade, or one that better matches your application? If so, visit eReplacementParts.com&#39;s <a href="/reciprocating-saw-blades-c-714_8293_7186.html">Reciprocating Saw Blades</a> page. <br />
	</span></span></p>
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		<title>Abrasives: Wire Brushes</title>
		<link>http://www.ereplacementparts.com/blog/2010/02/abrasives-wire-brushes.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/02/abrasives-wire-brushes.html#comments</comments>
		<pubDate>Thu, 04 Feb 2010 06:23:24 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2711</guid>
		<description><![CDATA[Wire brushes are heavy duty abrasive products whose properties have become indispensable to the power tool industry.
Although they are aggressive enough for use in robust applications like edge breaking and deburring, wire brushes won&#8217;t remove base material from their work. Also, wire brushes require little to no maintenance, because they are non-loading.


Like most of the [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span class="Apple-style-span" style="color: rgb(0, 0, 0);">Wire brushes are heavy duty abrasive products whose properties have become indispensable to the power tool industry.</span></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><span class="Apple-style-span" style="color: rgb(0, 0, 0);">Although they are <strong>aggressive </strong>enough for use in robust <strong>applications </strong>like edge breaking and deburring, wire brushes won&rsquo;t remove base material from their work. Also, wire brushes require little to no maintenance, because they are non-loading.</span></span></span></p>
<p style="text-align: center;"><a href="http://www.ereplacementparts.com/wire-brushes-c-714_1491_7887.html"><img alt="Wire Brushes" height="237" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1140114c.jpg" width="330" /></a></p>
<div style="font-family: Arial,Verdana,sans-serif; font-size: 12px; color: rgb(34, 34, 34); background-color: rgb(255, 255, 255);">
<p><span class="Apple-style-span" style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Like most of the other <a href="http://www.ereplacementparts.com/power-tool-accessories-c-714.html">power tool accessory</a> categories, the selection of wire brushes available on the market is very large so that the products can be custom fit to many applications.</span></span></span></p>
<p><span class="Apple-style-span" style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Whether used for polishing, cleaning, weld preparation, edge blending or splatter removal, matching wire brushes to their work only requires some <strong>basic information</strong> covered below.&nbsp;</span></span></span></p>
<p><span class="Apple-style-span" style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
		</span></span></span></p>
<p><span class="Apple-style-span" style="color: rgb(0, 0, 0); font-family: 'Times New Roman'; font-size: medium;"><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;"><a name="measurements"></a>Measurements</span></span></strong></u></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Not surprisingly, some measurements factor in to a brush&rsquo;s tool compatibility and work performance,&nbsp; the most important of which we&#39;ve listed below:</span></span></p>
<p style="margin-left: 40px;">&nbsp;</p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">diameter-&nbsp;</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Most types of wire brushes have a diameter measurement which is important for matching tool <strong>compatibility</strong>, as well as knowing the maximum operating speed of a brush.</span></span></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">face width-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The width of a brush&rsquo;s bristles (usually for wheels) is also a contributing indicator of brush aggressiveness. <strong>Wider </strong>brushes will be <strong>more aggressive</strong>, because of the increased abrasive surface area.</span></span></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">trim length-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">For wire brushes, trim length alters brush performance in the same way that it does for polishing pads.</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Longer trim (wire length) allows the fibers of the brush to lie down a little more than shorter trim brushes, making <strong>longer trim brushes less aggressive</strong> and better suited to adapt to contoured work pieces.&nbsp;</span></span></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">arbor size-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The arbor diameter helps match tool compatibility and is also factored in to the maximum diameter of a brush.</span></span></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">wire size (gauge)-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The lower the gauge, the thicker the wire in wire brushes, and <strong>thicker </strong>wires<strong> means more aggression</strong>. Wire brushes are typically manufactured with wires between the 20 and 47 gauge range.</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wire gauge is a major factor for matching a brush to its application, and follows these general guidelines:</span></span></p>
<p style="margin-left: 80px;"><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;Work<span class="Apple-tab-span" style="white-space: pre;"> </span>&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp;&nbsp; Gauge</span></span></strong></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Heavy-duty/Coarse &nbsp; &nbsp; &nbsp; 20 &ndash; 24&nbsp;</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Medium to Heavy<span class="Apple-tab-span" style="white-space: pre;"> </span>&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; 25 &ndash; 30&nbsp;</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Medium<span class="Apple-tab-span" style="white-space: pre;"> </span>&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp; 33 &ndash; 34&nbsp;</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Light/Fine<span class="Apple-tab-span" style="white-space: pre;"> </span>&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp;&nbsp; 35 &ndash; 38&nbsp;</span></span></p>
<p style="margin-left: 80px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Very Fine<span class="Apple-tab-span" style="white-space: pre;"> </span>&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp; 43 &ndash; 47&nbsp;</span></span></p>
<p><font class="Apple-style-span" face="verdana, geneva, sans-serif"><br />
		</font></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">MSFS (Maximum Safe Free Speed)-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wire brushes&#8211;and especially wheels&#8211;have a maximum speed setting at which they can be use that is <strong>based on</strong> their <strong>diameter </strong>and other factors. This specification is called the brush&rsquo;s Maximum Safe Free Speed (MSFS).</span></span></p>
<p><strong><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">fill density-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">This refers to how densely or not densely packed the bristles in a wire brush are. <strong>A higher fill density will mean more aggression</strong>, because of the presence of more abrasive fibers, and also because the fibers support each other better when placed closely together.</span></span></p>
<p style="margin-left: 40px;"><span class="Apple-style-span" style="font-family: verdana,geneva,sans-serif;">Lower density brushes will be less stiff, less abrasive, and are better suited for medium to fine brushing.&nbsp;</span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: 14px;"><u><strong><span style="font-family: verdana,geneva,sans-serif;"><a name="style"></a>Brush Style</span></strong></u></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">If the shape can be imagined, there&rsquo;s probably a wire brush to match it. The two most common wire brush styles are cup brushes and wheel brushes.<br />
		</span></span></p>
<p style="text-align: center;"><strong><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Cup Brushes</span></span></u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">&nbsp;&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp;</span></span><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Wheel Brushes</span></span></u></strong></p>
<p style="text-align: center;"><img alt="Cup Style Wire Brushes" height="140" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1140131c.jpg" width="210" />&nbsp;&nbsp; &nbsp;<img alt="Wheel Style Wire Brushes" height="193" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1140138c.jpg" width="210" /></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Despite the dozens and dozens of wire brush shapes, the abrasive properties they share in common work the same way. Usually, wire brush design differences adapt a brush to be able to reach its work in specialized ways.&nbsp;</span></span></p>
<p><a href="#top"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">[</span></span></a><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">Back to top]</a></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
		</span></span></p>
<p><u><span style="font-size: 14px;"><strong><span style="font-family: verdana,geneva,sans-serif;"><a name="type"></a>Wire Type</span></strong></span></u></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Wire type is the <strong>most determining factor for abrasion</strong> speed<strong> and aggressiveness</strong>.&nbsp;</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Although qualities like wire gauge are also major contributors, a change in wire type will still drastically alter a brush&rsquo;s performance, even between two otherwise similar brushes.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The two largest divisions in brush wire type are <strong>crimped wire</strong> and<strong> knot type </strong>wire brushes.</span></span></p>
<p><font class="Apple-style-span" face="verdana, geneva, sans-serif"><br />
		</font></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="crimped"></a>Crimped Wire Brushes</u></span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The crimping of crimped brush wires allows the <strong>bristles </strong>to better <strong>support each other</strong> than straight bristles.&nbsp;</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Crimped wire brushes are <strong>less aggressive</strong> than knot type, and best for light to medium cleaning and material removal.&nbsp;</span></span></p>
<p style="text-align: center;"><img alt="Crimped Wire Brush" height="207" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1140139c.jpg" width="210" /></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Two main factors create performance variations between crimped wire brushes:<strong> brush width</strong> and <strong>steel hardness</strong>. As discussed above, increased face width will produce more aggression.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">For wire brushes, steel hardness is usually measured on the <strong>Rockwell scale</strong>, which measures the &quot;indentation resistance&quot; of materials.<br />
		</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Rockwell hardness measurements are abbreviated &ldquo;<strong>Rc</strong>,&rdquo; followed by a hardness number. <strong>Most</strong> crimped wire brushes are manufactured with steel <strong>between Rc 30 and Rc 60</strong>. The higher the Rc measurement, the harder the steel.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><br />
		</span></span></p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;"><u><a name="knot"></a>Knot Type Brushes</u></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The wires of knot type brushes are twisted to create<strong> greater resistance</strong> in the brush, suiting them for <strong>heavy duty</strong> work.</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Knot type brushes are available in four major styles of manufacture that offer different levels of aggression:</span></span></p>
<p style="text-align: center;"><img alt="Knot Type Wire Brush" height="180" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1140124c.jpg" width="270" /></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
		</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Standard Twist-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Standard twist brushes are more aggressive than crimped wire brushes, but they are the least abrasive of the knot type brushes.&nbsp;<br />
		</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">Their twist style allows a <strong>small tuft</strong> at the end of the twist that provides some flexibility.&nbsp;</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Stringer Bead Twist-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">These are very <strong>tightly twisted </strong>all the way to the end of the knot (no tuft) to create even more brush resistance than standard twist brush styles.&nbsp;<br />
		</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The tight twist also creates a <strong>narrower knot face width</strong>.&nbsp;</span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">The narrowness and aggression of these brushes makes them great for high impact <strong>weld cleaning</strong> in tight spots.&nbsp;</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><strong>Cable Twist-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;">A wide, tightly twisted knot without a tuft for the <strong>highest level of aggression</strong>.&nbsp;</span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
		</span></span></p>
<p><u><span style="font-size: 14px;"><strong><span style="font-family: verdana,geneva,sans-serif;"><a name="materials"></a>Filament Materials</span></strong></span></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Wire brush abrasive filaments are also manufactured from different materials that affect their performance and application.&nbsp;</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The<strong> </strong>most common filament materials are steel products, but non-steel metals and synthetic materials are also used for specialty applications.</span></span></p>
<p>&nbsp;</p>
<p><strong><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">carbon steel-</span></span></strong></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Carbon steel is the <strong>most common</strong> wire brush filament material. It is s a little harder than stainless steel, and therefore, more aggressive.&nbsp;</span></span></p>
<p style="margin-left: 40px; text-align: center;"><a href="/carbon-steel-cup-wire-brush-234-diameter-arbor-p-147557.html"><u><span style="font-size: 14px;"><span style="font-family: arial,helvetica,sans-serif;">Milwaukee Carbon Steel Cup Brush<br />
		</span></span></u></a></p>
<p style="margin-left: 40px; text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><a href="/carbon-steel-cup-wire-brush-234-diameter-arbor-p-147557.html"><img alt="Milwaukee Carbon Steel Cup Brush" height="195" src="http://www.ereplacementparts.com/images/part_48-52-5040_med.gif" width="195" /></a></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">However, one of their drawbacks is their risk of creating &ldquo;after rust,&rdquo; where non-stainless steel is left behind to oxidize on the workpiece.&nbsp;<br />
		</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">&nbsp;For some applications (like wood) this is often not a problem.&nbsp;Carbon steel brushes are also <strong>very durable</strong>.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>stainless steel-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">The pros and cons of stainless steel brushes are the reverse of carbon steel.&nbsp;</span></span></p>
<p style="margin-left: 40px; text-align: center;"><a href="/stainless-steel-wheel-wire-brush-diameter-arbor-p-147143.html"><u><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: 14px;">Bosch Stainless Steel Wheel Brush<br />
		</span></span></u></a></p>
<p style="margin-left: 40px; text-align: center;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><a href="/stainless-steel-wheel-wire-brush-diameter-arbor-p-147143.html"><img alt="Bosch Stainless Steel Wheel Brush" height="190" src="http://www.ereplacementparts.com/images/part_WB539_med.gif" width="190" /></a></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Stainless steel<strong> does not risk leaving after rust</strong>, but these brushes are a little less durable and less aggressive than carbon steel brushes.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>non-ferrous metals-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Some brush filaments are manufactured from metals other than steel, such as bronze, brass, and aluminum. These kinds of brushes are relatively uncommon, and are usually only used for <strong>specialty applications</strong>.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><strong>nylon-</strong></span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Use of synthetic materials for brush fibers is a pretty recent development in the abrasive industry. Nylon is one synthetic brush material that is growing in popularity.&nbsp;</span></span></p>
<p style="margin-left: 40px;"><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Nylon filaments are abrasive enough for light to medium brushing and cleaning applications, and they are especially valuable for their <strong>great durability</strong>.</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><u><strong><span style="font-size: 14px;"><span style="font-family: verdana,geneva,sans-serif;">Conclusion</span><br />
		</span></strong></u></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">Search our <a href="/wire-brushes-c-714_1491_7887.html">Wire Brushes</a> power tool accessories page to see our selection of cup and wheel wire brush abrasives.<br />
		</span></span></p>
<p><span style="font-family: verdana,geneva,sans-serif;"><span style="font-size: 12px;">With the information in this article as a guide, shoppers on eReplacementParts.com can match their abrasive wire brushes to their applications, and even narrow searches by the the compatibility measurements and design features discussed here.<br />
		</span></span></p>
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		<title>Abrasives: Polishing Pads</title>
		<link>http://www.ereplacementparts.com/blog/2010/01/abrasives-polishing-pads.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/01/abrasives-polishing-pads.html#comments</comments>
		<pubDate>Thu, 14 Jan 2010 21:37:07 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2663</guid>
		<description><![CDATA[Being an informed shopper and user of most types of power tool accessories usually means learning a standardized identification and naming system for those accessories, like Abrasive Wheels, for example.
This is not the case when it comes to high speed polishing pads, because differences between polishing pads are not named and tracked by a standardized [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Being an informed shopper and user of most types of power tool accessories usually means learning a standardized identification and naming system for those accessories, like <a href="/article/2600/Abrasives_Cutting_Wheels_and_Grinding_Wheels.html">Abrasive Wheels</a>, for example.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is not the case when it comes to high speed polishing pads, because differences between polishing pads are not named and tracked by a standardized system, but rather by a general set of guidelines. These guidelines can help shoppers know how to choose the right polishing pad, and include only a few simple things, like pad materials. </span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="DeWALT Polisher" class="aligncenter" height="196" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/dewaltpolisher.jpg" title="DeWALT Polisher" width="266" /><br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Customers should be warned, though, that some manufacturers often use their own system for distinguishing pad differences (usually a color coded system) for both wool and foam pads, but these systems are not standardized across the industry and can often lead to confusion. It&#39;s usually best for shoppers to choose pads from knowledge of specific design and material details.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The information below covers the factors that effect a polishing pad&#39;s performance, applications for different types of pads, and major types of polishing pads.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><br />
	</span></span></p>
<p><span style="font-size: medium;"><span style="text-decoration: underline;"><strong><span style="font-family: verdana,geneva;"><a name="basics"></a>Polishing Pad Basics</span></strong></span><strong><span style="text-decoration: underline;"><span style="font-family: verdana,geneva;"> </span></span></strong></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">High speed polishing pads are most often used on grinders and orbital machines for wet, dry, compound, and other kinds of polishing. They are also used to buff different compounds into a variety of surfaces, like auto paint and metals.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Most of the work that polishing pads do is in the delicate, <strong>1500 to 2000 grit range</strong> that is necessary to produce a shine.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The work that polishing pads do gets broken up into four major areas of polishing: &quot;cutting,&quot; buffing, finishing, and compounding.</span></span></p>
<ul>
<li><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>&quot;Cutting&quot; </strong>refers to the work that the grittier end of polishing pads do, as they more-aggressively remove material and oxidation from their application surface. </span></span></li>
</ul>
<ul>
<li><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Buffing </strong>is the intermediate step of middle-range aggression pads that</span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"> begins to develop a polish</span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">, picking up where the cutting stage leaves off.</span></span></li>
</ul>
<ul>
<li><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Finishing</strong> involves using the lowest grit pads to remove buff marks and any other damage left over and/or caused by buffing.</span></span></li>
</ul>
<ul>
<li><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Compounding</strong> is any kind of polishing that involves the use of a compounding liquid/substance. Compounding liquids contain suspended abrasives of various grits to aid in some kinds of cutting and polishing.<br />
		</span></span></li>
</ul>
<ul></ul>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Polishing that does not involve &quot;cutting&quot; is often called &quot;clear coat polishing,&quot; because buffing and finishing only involve minimal material removal in the topmost clear coat of a paint finish. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Although commonly called &quot;high speed polishing&quot; because of the use of power grinders and orbital tools, it is best to run polishing pads at slower speeds (around 1500 RPM) to prevent heat buildup, excessive polishing aggression, and heavy wear to the pad.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The biggest distinction between polishing pad types lies between wool and foam pads, and is the first consideration to make when choosing a pad.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">In general, wool pads are for more aggressive work and require less user finesse to use correctly. Foam pads are generally used for more delicate, finishing work, and require a little more skill on the user&#39;s part to operate.</span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><a href="#top">[Back to top]</a><br />
	</span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><br />
	</span></span></span></p>
<p><strong><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><a name="wool"></a>Wool Polishing Pads</span></span></span></strong></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Generally more <strong>aggressive</strong> and<strong> easy to use </strong>than foam polishing pads, wool pads are designed in varieties that cover a range of uses, and are the only pads needed for some jobs.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Wool pads are <strong>easier for users to handle</strong> than foam pads because of their long fibers. While in use, these <strong>fibers lie down</strong> to some degree or another, giving the user a little bit of play in the bounce of the machine and the resistance of the pad to the surface it&#39;s being used on.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Wool Polishing Pad" class="aligncenter" height="233" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/25707_49-36-0600.jpg" title="Wool Polishing Pad" width="233" /><br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">They cut more aggressively, because their many fibers produce more abrasive surface area than foam pads, optimizing them for <strong>cutting </strong>and <strong>buffing </strong>applications.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Another advantage to wool pads is that they <strong>produce less heat</strong> than foam pads, meaning less risk of damaging the polishing surface. Synthetic wool materials produce more heat than natural wool.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Wool pads are also limited because of their aggression, although some wool materials and designs compensate for this. Generally, wool pads tend to leave more and deeper buffing marks that have to be cleaned up by lower grit pads.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Polishing often involves starting with wool pads for cutting, and then switching to foam pads for finish and shine.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Below are some tips that explain how wool polishing pad grit and aggression are determined, and some descriptions of major types of wool polishing pads.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><a name="aggression"></a>Wool Pad Aggression</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Unlike other abrasives, wool polishing pad aggression is not controlled by the grain size of abrasive materials in the pads, because they lack abrasive grains. For wool pads, the only abrasive material needed is the wool.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This means that wool pad grit and aggression are controlled by other properties: pile length, pile density, and the kind of wool (or synthetic wool) being used. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">&quot;<strong>Pile</strong>&quot; refers to the piles of wool fibers grouped together and their orientation.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>pile length-</strong> </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">As wool polishing pad fibers grow <strong>longer</strong>, the pads become <strong>less aggressive</strong>. This is by simple virtue of physics, in that longer fibers will lie down more when the pad is in use, and shorter fibers will be stiffer and work against the polishing surface more.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>pile density-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The density of wool fibers in a polishing pad is another partial contributor to the aggression of the pad. Higher density increases aggression slightly because more fibers are available to contact the polishing surface per square inch.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Pile density also effects how well a wool pad works for compounding applications, as <strong>denser pads </strong>will <strong>hold more </strong>compounding <strong>solution</strong>.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>materials-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The type and blend of wool used in a polishing pad greatly determines its grit.The wool pad material types in the next subsection are listed in order of decreasing aggression (except 4-Ply Twisted Wool, because it is a feature available in many pad types). </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Natural wool is the most aggressive, blends of synthetic and natural wool become <strong>less aggressive as more synthetic wool is used</strong>, then, synthetic wool pads are the <em>next </em>least aggressive, and then, finally, lamb&#39;s wool pads are the least aggressive of the wool pads. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Wool and foam combination pads are designed to give the pads a wide range of possible applications.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="text-decoration: underline;"><a name="types"></a>Wool Pad Types</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The common types of wool polishing pads listed below are in order of <em>decreasing</em> grit (generally), going down the list.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Natural Wool-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Low on heat and the most aggressive of the wool pads. Natural wool pads leave<strong> fewer buff marks</strong> than other wool pads (despite their grit), their fibers retain their shape better, and they are less likely to shed fibers during use.</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Blended Wool-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">There are endless varieties and balances of synthetic/natural wool polishing pads. Pads become less aggressive as the ratio shifts in favor of synthetic wool.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Wool/Acrylic Blend-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">A 50/50 natural wool to acrylic fiber blend is one very common type of blended wool pad. This unique blend gives the pads a wider range of application, from light compounding to heavy polishing.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Synthetic Wool-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Less cutting aggression than natural wool pads. </span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">Synthetic wool is also very durable.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These are used for <strong>moderate cutting</strong>, but pose the danger of heat damage to the polishing surface, because synthetic wool pads heat up more than any other wool pad. </span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Wool and Foam-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Wool and foam combination pads use a patented process that forms wool fibers into a disk that is much like foam abrasive pads. This design <strong>bridges </strong>many <strong>qualities </strong>of both wool and foam pads, allowing them to do work from light cutting to finishing. The idea is that they are the only pads needed, start to finish, for many polishing jobs.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Lamb&#39;s Wool-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Lamb&#39;s wool pads are more expensive than other wool polishing pads, but they are the softest and least abrasive. Lamb&#39;s wool polishing pads are great for light clear coat polishing and finishing. <br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>4-Ply Twisted Wool-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is not a type of wool material, but a manufacturing feature that can be applied to different kinds of wool polishing pads. They are most commonly used for heavy compounding, </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The fibers of these pads are twisted, making them much more durable. 4-ply twisted wool pads are much more aggressive than other pads, especially when being used with compounding liquid, but the real advantage here is that the pads will last longer and will operate in the same grit range longer, as they tend to wear down more slowly.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><br />
	</span></span></span></p>
<p><strong><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><a name="foam"></a>Foam Polishing Pads</span></span></span></strong></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Foam polishing pads are used for the lower grit work of polishing applications to remove swirl lines, light oxidation, and bring out a shine. </span></span></span></p>
<p style="text-align: center;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><a href="http://www.ereplacementparts.com/foam-compounding-pad-hook-and-loop-p-174111.html"><img alt="Milwaukee Foam Compounding Pad" class="aligncenter" height="243" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/milwaukeecompoundingpad.jpg" title="Milwaukee Foam Compounding Pad" width="243" /></a><br />
	</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>Color </strong>code <strong>systems </strong>for these pads <strong>can be misleading</strong> and confusing, so it&#39;s best just to look at each individual pad&#39;s features and intended application.</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Foam pads are generally<strong> harder to handle</strong> on high speed polishers than wool pads, and they also create <strong>more heat</strong>.</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">One advantage to foam pads is that they <strong>dry up</strong> compounding substances <strong>less quickly</strong> than wool pads, so users have to stop less frequently when using foam pads.</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Because color codes and other &quot;rules&quot; can be ambiguous when shopping for foam pads, we recommend focusing on the following <strong>features </strong>to get a good match:</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>Pores per square inch (ppi)-</strong></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Because foam pads are often used for compounding, the density of pore distribution on the pad greatly effects how much compounding substance the pad can hold, and, consequently, how aggressive the pad is when compounding.</span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>Fewer pores </strong>per square inch <strong>means more aggression</strong>, because bigger pores will be able to hold more compounding liquid and compounding liquids of higher grit. Higher ppi means less compounding aggression.</span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Foam pads with a higher ppi are better for use with wax than with abrasive compounding substances. Ppi generally ranges between 30 and 100 pores per square inch.</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>Hardness-</strong></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Different brands of foam pads can indicate the pad&#39;s hardness in different ways.</span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Some manufacturers may use a grit scale, while others will just indicate the kind of work for which the pad is intended (like cutting, finishing, ultra finish, etc.). Do the best with whatever information is offered to determine the pad&#39;s hardness.</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>Special features-</strong></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Foam pad manufacturing technology is constantly changing and improving, which is one of the reasons why it&#39;s hard to make concrete rules about foam polishing pads. </span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Many manufacturers showcase special pad features and patented processes that improve pad performance one way or another. Most of these features will boil down to personal preference, so learn as much about technology and unique pad designs as possible.</span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><strong><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;">Conclusion</span></span></span></strong></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Our large inventory of power tool and equipment accessories includes a selection of wool and foam polishing pads here at eReplacementParts.com, and can be found on our <a href="/polishing-pads-c-714_1491_9614.html">Polishing Pads</a> accessories page.</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">We want our customers to have the best information tools at their disposal so they can be confident that they&#39;re getting their money&#39;s worth when shopping for replacement parts, accessories, and other products that require a little know-how.</span></span></span></p>
<p><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">If you&#39;re looking for abrasive power tool accessories, like polishing pads, visit our <a href="/abrasives-c-714_1491.html">Abrasives</a> accessories page and take advantage of our fast search features, and speedy online service.<br />
	</span></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span></p>
]]></content:encoded>
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		<title>Abrasives: Cutting Wheels and Grinding Wheels</title>
		<link>http://www.ereplacementparts.com/blog/2010/01/abrasives-cutting-wheels-and-grinding-wheels.html</link>
		<comments>http://www.ereplacementparts.com/blog/2010/01/abrasives-cutting-wheels-and-grinding-wheels.html#comments</comments>
		<pubDate>Tue, 05 Jan 2010 22:35:20 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2600</guid>
		<description><![CDATA[The power tool industry uses a specialized system of terms to organize and name abrasive grinding wheels and cutting wheels.
Like most other power tool accessories, abrasive wheels are available in a huge variety of types and styles suited for different applications, and most of these types and styles are separated by only small variations in [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: small; font-family: verdana,geneva;">The power tool industry uses a specialized system of terms to organize and name abrasive grinding wheels and cutting wheels.</span></p>
<p><span style="font-size: small; font-family: verdana,geneva;">Like most other <a href="/power-tool-accessories-c-714.html">power tool accessories</a>, abrasive wheels are available in a huge variety of types and styles suited for different applications, and most of these types and styles are separated by only small variations in materials and design features. </span></p>
<p style="text-align: center;"><span style="font-size: small; font-family: verdana,geneva;"><img alt="Abrasive Wheel Grinder" class="aligncenter" height="239" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/article_pic.jpg" title="Abrasive Wheel Grinder" width="339" /><br />
	</span></p>
<p><span style="font-size: small; font-family: verdana,geneva;">Cutting wheels and grinding wheels are custom fit to their jobs by a combination of a wheel&#39;s <strong>measurements</strong>, abrasive <strong>material</strong>, <strong>grit</strong>, <strong>hardness</strong>, bond material, and wheel <strong>type</strong>. </span></p>
<p><span style="font-size: small; font-family: verdana,geneva;">Each of these abrasive wheel design features are explained below, giving shoppers the information they need to quickly match compatible <a href="/abrasive-wheels-c-714_1491_4174.html">abrasive wheels</a> to their tools and applications.<br />
	</span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;"><a name="measurements"></a>Abrasive Wheel Measurements</span></strong></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">It&#39;s important to consider a few measurements and specifications when shopping for abrasive wheels. </span></span></p>
<p style="text-align: center;"><img alt="Cutting and Grinding Wheels" class="aligncenter" height="190" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130893c.jpg" title="Cutting and Grinding Wheels" width="285" /></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">The items listed below help shoppers match a wheel to its tool, and they also provide some guidelines for use:<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Diameter-</strong> </span></p>
<p style="padding-left: 60px;"><span style="font-size: small; font-family: verdana,geneva;">This measurement partially determines wheel-to-tool compatibility. For cupped wheels, the largest diameter on the wheel is measured.</span></p>
<p style="padding-left: 30px;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Arbor size-</strong> </span></p>
<p style="padding-left: 60px;"><span style="font-size: small; font-family: verdana,geneva;">Also used for matching tool compatibility. <br />
	</span></p>
<p style="padding-left: 30px;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Thickness-</strong></span></p>
<p style="padding-left: 60px;"><span style="font-size: small; font-family: verdana,geneva;">Contributes to matching tool compatibility and application. Cutting wheels, for example, are thinner than grinding wheels.<br />
	</span></p>
<p style="padding-left: 30px;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Max RPMs-</strong> </span></p>
<p style="padding-left: 60px;"><span style="font-size: small; font-family: verdana,geneva;">Not a measurement, but a specification. A number of production factors determine each abrasive wheel&#39;s &quot;radial tensile strength&quot; (the rotational speed at which centrifugal forces will tear the wheel apart). </span></p>
<p style="padding-left: 60px;"><span style="font-size: small; font-family: verdana,geneva;">The max RPM specification tells users the maximum speed at which it is safe to operate each unique wheel. <br />
	</span></p>
<p><span style="font-size: small; font-family: verdana,geneva;"><a href="#top">[Back to top]</a><br />
	</span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;"><a name="system"></a>Color Coded Application System</span></strong></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Most manufacturers follow an industry <strong>color code </strong>labeling <strong>system </strong>that<strong> marks the</strong> <strong>intended application material</strong> for each abrasive wheel.</span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Abrasive Wheel Color Code System</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Abrasive Wheel Color Code System" class="aligncenter" height="71" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130863c1.jpg" title="Abrasive Wheel Color Code System" width="425" /><br />
	</span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This color code is usually<strong> located on</strong> the <strong>wheel label</strong> where the ANSI marking system name is printed. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Sometimes the entire box that contains the ANSI name is shaded to the corresponding application color, and sometimes only the text of the ANSI name matches the corresponding color.</span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="text-decoration: underline;">Milwaukee Stainless Grinding Wheel</span></span></p>
<p style="text-align: center;"><a href="http://www.ereplacementparts.com/grinding-wheel-diameter-thick-arbor-p-147453.html"><img alt="Milwaukee Stainless Grinding Wheel" class="aligncenter" height="198" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/part_49-94-7020.gif" title="Milwaukee Stainless Grinding Wheel" width="198" /></a></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><a name="ANSI"></a><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;">ANSI Standard Marking System</span></strong></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The power tool industry also uses the <strong>ANSI</strong> (American National Standards Institute) <strong>marking system</strong> to identify material types and material specifications used in the production of abrasive wheels. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The ANSI marking system is a<strong> shorthand naming system</strong> that communicates a lot of information about abrasive wheels in a very short space. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The naming system includes information regarding <strong>four things</strong>:</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>1.</strong> what kind of <strong>grain material</strong> an abrasive wheel uses, </span></span><br />
	<span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>2. </strong>the <strong>grit </strong>(or size) of the abrasive particles in the wheel, </span></span><br />
	<span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>3.</strong> the <strong>overall hardness </strong>of the wheel, <strong>and</strong></span></span><br />
	<span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>4.</strong> the type of <strong>bonding </strong><strong>material </strong>used.</span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the <strong>syntax </strong>for the ANSI marking system:<br />
	</span></span></p>
<p style="text-align: center;"><span style="font-family: tahoma,arial,helvetica,sans-serif;"><span style="font-size: medium;"><strong>[</strong>Grain Material<strong>][</strong>Grit<strong>][</strong>Hardness<strong>]-</strong><strong>[</strong>Bond Material<strong><span style="font-size: small;"> </span>]</strong></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><strong>Example: </strong>&quot;<strong>C24S-BF</strong>&quot; is an ANSI marking system name for a common type of masonry grinding wheel.</span></span></p>
<ul>
<li><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">&quot;<strong>C</strong>&quot; here refers to the wheel&#39;s grain material<strong> </strong>(Silicon Carbide in this case).</span></span></li>
<li><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">&quot;<strong>24</strong>&quot; is the grit of the wheel (on the coarse side).</span></span></li>
<li><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">&quot;<strong>S</strong>&quot; is the hardness of the wheel (on the harder side of the scale), and </span></span></li>
<li><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">&quot;<strong>BR</strong>&quot; is the bonding material used in the wheel (Resinoid Reinforced in this case).</span></span></li>
<li><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><strong>[</strong>C<strong>][</strong>24<strong>][</strong>S<strong>]-[</strong>BF<strong>]</strong><br />
		</span></span></li>
</ul>
<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;">We explain each part of the ANSI marking system below in more detail.</span></span></p>
<p>&nbsp;</p>
<p><a name="grain"></a><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Grain Material</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The first portion of an abrasive wheel&#39;s ANSI name is <strong>one or two letters</strong> that indicate(s) the type of abrasive grain material used in the wheel.</span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Abrasive Grain Material Shorthand</span></span><br />
	</span></span></p>
<p style="text-align: center;"><img alt="Abrasive Grit Material Shorthand" class="aligncenter" height="170" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130876c.jpg" title="Abrasive Grain Material Shorthand" width="160" /></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The <strong>properties </strong>of different <strong>abrasive </strong>wheel grain materials make them better for different applications and application materials. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Abrasive wheels for power tools are typically made from one of the types of abrasive materials listed below:</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Aluminum Oxide-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Aluminum oxide grains are coarse and blocky. Aluminum oxide abrasive wheels are tough, <strong>widely used</strong>, and promote long life for the wheel. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These are best suited for <strong>metal cutting</strong> and grinding, including ferrous metals.<br />
	</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><em>ANSI notation</em>: &quot;<strong>A</strong>&quot; <br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Silicon Carbide-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">With a sharper grain shape, silicon carbide is a great abrasive for c<strong>oncrete and masonry</strong> applications. It is a hard abrasive, but more brittle than aluminum oxide.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Silicon carbide is also used for <strong>non-ferrous metal grinding</strong>, like aluminum metal work.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><em>ANSI notation</em>: &quot;<strong>C</strong>&quot;<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Aluminum Zirconium-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Aluminum zirconium is a very fine, dense grain abrasive, and is the toughest abrasive derived from aluminum. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These wheels are used for very rapid, <strong>aggressive stock removal</strong> and are very <strong>durable</strong>. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><em>ANSI notation</em>: &quot;<strong>Z</strong>&quot; and sometimes &quot;<strong>ZA</strong>&quot;<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Seeded Gel-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These <strong>high performance wheels</strong> are made by a carefully controlled manufacturing process using aluminum oxide grains. The grains are powdered very small and slowly fused with a bonding agent.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Seeded gel abrasive wheels last the longest of those described here, they stay sharp the longest, and they require the least maintenance.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><em>ANSI notation</em>: &quot;<strong>SG</strong>&quot;<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><a name="grit"></a>Grit</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Grit simply refers to the <strong>size of </strong>the <strong>abrasive grains</strong> infused in a wheel. Varying grit sizes give abrasive wheels varying degrees of aggression and durability. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Instead of using the actual measurements of the abrasive grains, the tool industry uses rounder figures for measuring grit from what is called the <strong>CAMI scale</strong>. (Conversion charts can easily be found between CAMI units and particle size if needed) </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The chart below provides a general idea of grit ranges for abrasive cutting wheels and grinding wheels:</span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Abrasive Wheel Grit Chart</span></span><br />
	</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Abrasive Wheel Grit Chart" class="aligncenter" height="169" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130877c.jpg" title="Abrasive Wheel Grit Chart" width="241" /></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The grit number occupies the second portion of a wheel&#39;s ANSI name.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><a name="hardness"></a>Hardness</span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">The hardness of an abrasive wheel partially determines how quickly the wheel will wear against different materials,&nbsp; and how aggressively the wheel will clear material. </span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">Because of this, hardness also <strong>helps to determine a wheel&#39;s optimal application materials</strong>.</span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">The tool industry uses the ANSI hardness scale that progresses from softer to harder from A to Z.</span></span></span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Abrasive Wheel Hardness Scale<br />
	</span></span></span></span></p>
<p style="text-align: center;"><img alt="Abrasive Wheel Hardness Scale" class="aligncenter" height="157" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130878c.jpg" title="Abrasive Wheel Hardness Scale" width="197" /></p>
<p style="text-align: left;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">This letter is the third portion of a wheel&#39;s ANSI name.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><a name="bond"></a>Bond Material</span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">The abrasive grains in cutting and grinding wheels have to be held together by some kind of material, a <strong>bonding material</strong>. </span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">There are several varieties of bonding materials and bonding methods, including fiberglass mesh reinforcement.</span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">One or two letters make up the last portion of a wheel&#39;s ANSI name after the dash, indicating the bonding material used in that wheel.<br />
	</span></span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;"><br />
	</span></span></span></span></p>
<p style="text-align: center;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: arial,helvetica,sans-serif;">Abrasive Wheel Bond Material Shorthand<br />
	</span></span></span></span></p>
<p style="text-align: center;"><img alt="Abrasive Wheel Bond Material Shorthand" class="aligncenter" height="181" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/P1130879c.jpg" title="Abrasive Wheel Bond Material Shorthand" width="187" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a name="types"></a></span></span><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;">Cutting and Grinding Wheel Types</span></strong></span></p>
<p><span style="font-family: verdana,geneva; font-size: small;">Lastly, the shape and thickness of a grinding wheel decide a wheel&#39;s type. Abrasive wheel types use a type numbering system. </span></p>
<p><span style="font-family: verdana,geneva; font-size: small;">We explain the features and applications of the most common types of abrasive wheels below:<br />
	</span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 1 Straight Grinding Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">An <strong>all around edge grinding </strong>wheel design. Not used for cutting.</span><br />
	</span></span></p>
<p style="text-align: center;"><img alt="Type 1 Abrasive Wheel Diagram" class="aligncenter" height="194" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type1.jpg" title="Type 1 Abrasive Wheel Diagram" width="161" /><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"> </span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 1A Straight Cutting Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">A thinner variation of Type 1 grinding wheels. Type 1A wheels are used for <strong>90 degree angle cutting</strong>.</span><br />
	</span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><img alt="Type 1A Abrasive Wheel Diagram" class="aligncenter" height="194" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type1a.jpg" title="Type 1A Abrasive Wheel Diagram" width="164" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 27 Depressed Center Grinding Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">Grinding wheels with depressed centers, like Type 27 wheels, are used for grinding on<strong> flat surfaces and edge cleaning</strong>.</span><br />
	</span></span></p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><img alt="Type 27 Abrasive Wheel Diagram" class="aligncenter" height="189" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type27.jpg" title="Type 27 Abrasive Wheel Diagram" width="161" /><br />
	</span></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 27A Depressed Center Cutting Wheel</span></span></span></p>
<p><span style="font-size: small; font-family: verdana,geneva;">Type 27A cutting wheels are best for<strong> light cut-off work</strong>, as they are a thinner version of Type 27 wheels.</span></p>
<p style="text-align: center;"><img alt="Type 27A Abrasive Wheel Diagram" class="aligncenter" height="198" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type27a.jpg" title="Type 27A Abrasive Wheel Diagram" width="157" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 28 Saucer Grinding Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">This design offers <strong>great </strong>area <strong>coverage and </strong><strong>improved </strong>user <strong>visibility </strong>for de-burring work and other edge preparation work. </span><br />
	</span></span></p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><img alt="Type 28 Abrasive Wheel Diagram" class="aligncenter" height="192" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type28.jpg" title="Type 28 Abrasive Wheel Diagram" width="156" /><br />
	</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><br />
	</span></span></p>
<p><a href="#top">[Back to top]</a></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 29 Flexible Grinding Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">A flexible design makes these abrasive wheels capable of smoothing and grinding <strong>contoured surfaces</strong>.</span><br />
	</span></span></p>
<p style="text-align: center;"><img alt="Type 29 Abrasive Wheel Diagram" class="aligncenter" height="188" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type29.jpg" title="Type 29 Abrasive Wheel Diagram" width="158" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="text-decoration: underline;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;">Type 11 Flared Cup Grinding Wheel</span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">Abrasive cup wheels offer even more area coverage than saucer shaped wheels. </span></span></span></p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">These are best for clearing material on <strong>large flat areas</strong>.<br />
	</span></span></span></p>
<p style="text-align: center;"><span style="font-family: andale mono,times;"><span style="text-decoration: underline;"><span style="font-size: medium;"><img alt="Type 11 Abrasive Wheel Diagram" class="aligncenter" height="174" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2010/01/type11.jpg" title="Type 11 Abrasive Wheel Diagram" width="157" /><br />
	</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;">Conclusion</span></strong></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Power tool owners get the most out of their machines when they have the right information tools in their belts, and the same goes for power tool accessories. Even seemingly minor items like abrasive wheels have their own checklists of terminology, measurements, and identification systems.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">If you&#39;re looking for abrasive wheels, put our information tools to the test by visiting eReplacementParts.com&#39;s <a href="/abrasive-wheels-c-714_1491_4174.html">Abrasive Wheels</a> tool accessories page. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Customers can quickly search our inventory of hundreds of abrasive wheels by narrowing search results with the information provided in this article.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span></p>
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		<title>Band Saw Blades 101</title>
		<link>http://www.ereplacementparts.com/blog/2009/12/bandsaw-blades-101.html</link>
		<comments>http://www.ereplacementparts.com/blog/2009/12/bandsaw-blades-101.html#comments</comments>
		<pubDate>Thu, 24 Dec 2009 17:41:07 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2484</guid>
		<description><![CDATA[Like other power tool accessories, band saw blades rely on numerous design features and minute measurement changes so they can be adapted to specific kinds of work.
Knowing band saw blade terminology, measurements, tooth arrangements, materials, and tooth types all factor in when matching these blades to their saws and applications.

	
We explain the basics about band [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Like other <a href="/power-tool-accessories-c-714.html">power tool accessories</a>, band saw blades rely on <strong>numerous design features</strong> and minute<strong> measurement changes</strong> so they can be <strong>adapted </strong>to <strong>specific </strong>kinds of <strong>work</strong>.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Knowing band saw blade terminology, measurements, tooth arrangements, materials, and tooth types all factor in when matching these blades to their saws and applications.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Band Saw Blade" class="aligncenter" height="213" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/P1130478c.jpg" title="Band Saw Blade" width="320" /><br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">We explain the basics about band saw blades below, putting <strong>essential </strong>tool accessory <strong>information </strong>into the hands of shoppers. </span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><span style="font-size: medium;"><strong><a name="measurements"></a>Terms and Measurements</strong></span></span></span></span></p>
<p>Each of the terms and measurements below has a key role in determining the particulars of band saw blade performance.</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Even very minor changes can change a blade to suit it for cutting different materials, at different speeds, and so forth.</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Gullet-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Just like other types of saw blades, gullets are those cutouts between teeth that allow material to be ejected when cutting. <br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Gullet Depth-</strong> </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the length measured from the base of a gullet to the top of a cutting tooth. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Deeper gullets allow for faster cutting, because they can eject more material at a higher rate. Blades designed for slower cutting have shallower gullets, like with most metal cutting band saw blades.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Weld-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Band saw blades have their ends welded together somewhere on the blade. The quality of this weld and its position between teeth greatly effects the durability and toughness of a blade.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Band Saw Blade Weld" class="aligncenter" height="166" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/P1130484c.jpg" title="Band Saw Blade Weld" width="255" /><br />
	</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Blade <strong>welds should be </strong>made <strong>at </strong>exactly the<strong> middle point</strong> between the tops of cutting teeth for the best strength.&nbsp; <br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Kerf-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the thickness of a blade&#39;s cutting teeth, and, therefore, also the thickness of the cut that a blade will make. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Kerf width will also partially determine the feed rate of a blade, as thicker kerf blades cut more slowly than thinner kerf blades.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Length-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The total length of a band saw blades is used to match their compatibility to specific saws. <br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Width-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Width is the total length of the blade backing and the teeth, and it is also used to partially determine saw compatibility.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Blade width also effects the the type of contour cutting that can be done with a band saws. The <strong>wider </strong>a <strong>blade</strong>, the<strong> less maneuverability </strong>it has to make small-radius contour cuts.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This chart offers guidelines for matching band saw <strong>blade thickness to </strong>minimum <strong>radii of contour cuts</strong>:</span></span></p>
<p style="padding-left: 60px; text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Blade Width Chart" class="aligncenter" height="282" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/bladewidthchart1.jpg" title="Blade Width Chart" width="186" /></span></span></p>
<p style="padding-left: 60px; text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">For cutoff work, band saw blades should be as thick as the saw and material will allow.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>TPI/Pitch-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">TPI stands for &quot;teeth per inch&quot; when talking about band saw blades. &quot;Pitch&quot; is interchangeable with TPI when talking about band saw blades.<br />
	</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Fewer<strong> </strong>teeth means more aggressive, faster cutting through materials that allow it, like most woods. More teeth per inch will make a blade cut more finely and slowly, and is better adapted for cutting very hard materials (like metals) that would wear </span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">out </span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">an aggressively-toothed blade prematurely.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>TPI should also determine the thickness of material being cut, or vice versa.</strong> Band saw blades perform most optimally when at least three teeth are in the stock material at any given time. This means that blades have a minimum material thickness requirement for them to cut most efficiently</span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">, depending on the TPI</span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">.</span></span></p>
<p style="padding-left: 60px; text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="TPI Chart" class="aligncenter" height="339" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/tpichart.jpg" title="TPI Chart" width="178" /><br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Set-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">&quot;Set&quot; refers to the combination of cutting tooth directions (the angles at which the cutting teeth are bent and/or angled as seen from a top view of the teeth), and the ordered arrangement of different cutting teeth types along the blade.<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Rake Angle-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the angle at which the cutting face of band saw teeth are positioned to contact the target material. The more positive the rake angle, the more aggressive the cut.<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a><br />
	</span></span></p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><a name="set"></a>Blade Set Styles</span></span></strong></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Manufacturers achieve different effects by leaning band saw blade teeth away from the center line of the blade in various patterns.</span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Here we list a few of the most common set styles for band saw blades.<br />
	</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Raker Set<br />
	</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Pattern: </strong>Left, Right, Straight<br />
	<strong>Set Angles: </strong></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">Uniform<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Raker blades are best for verticle resawing and contour cutting. They are also also adapted for horizontal cutoff work on thick metal.</span></span></span></span></p>
<p style="text-align: center;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Raker Set" class="aligncenter" height="108" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/rakerset.jpg" title="Raker Set" width="346" /><br />
	</span></span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Modified Raker Set<br />
	</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><strong><span style="font-family: verdana,geneva;">Tooth Pattern: </span></strong><span style="font-family: verdana,geneva;">Left, Right, Left, Right, Straight<br />
	<strong>Set Angles: </strong>Uniform</span></span> <strong><span style="font-size: small;"><span style="font-family: verdana,geneva;"> </span></span></strong></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This modification of the original raker makes these blades specialized for vertical wood cutting. Modified raker blades come in limited TPI and tooth type varieties. </span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Modified Raker Set" class="aligncenter" height="112" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/modifiedrakerset.jpg" title="Modified Raker Set" width="306" /><br />
	</span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Vari-Raker Set<br />
	</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Pattern: </strong>Left, Right, Straight<br />
	<strong>Set Angles: </strong></span></span> <span style="font-size: small;"><span style="font-family: verdana,geneva;">Variable</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Great &quot;all around&quot; woodworking blades.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Vari-Raker Set" class="aligncenter" height="134" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/varirakerset.jpg" title="Vari-Raker Set" width="358" /><br />
	</span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Alternate Set<br />
	</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Pattern: </strong>Left, Right<br />
	<strong>Set Angles: </strong>Uniform</span></span> <strong><span style="font-size: small;"><span style="font-family: verdana,geneva;"> </span></span></strong></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Manufactured for fast, smooth woodworking cuts, and for work with non-ferrous metals.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="Alternate Set" class="aligncenter" height="98" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/alternateset.jpg" title="Alternate Set" width="370" /><br />
	</span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Wavy Set<br />
	</span></span></span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Pattern: </strong>3 Left, 3 Right<br />
	<strong>Set Angles: </strong></span></span> <span style="font-size: small;"><span style="font-family: verdana,geneva;">Controlled Angle Changes<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the best set style for sawing thin materials and for doing interrupted cuts.</span></span></p>
<p style="text-align: center;"><img alt="Wavy Set" class="aligncenter" height="98" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/wavyset.jpg" title="Wavy Set" width="311" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><a name="types"></a>Blade Tooth Types</span></span></strong></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">In combination with the other blade features and measurements already discussed in this article, band saw cutting tooth types also weigh in heavily on a blade&#39;s function.</span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Differences in cutting tooth <strong>types mostly </strong>adjust blades to <strong>balance relative durability against sawing aggression</strong> for specific piecework materials.</span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Tooth types also help determine how fast these blades cut, how quickly they can eject chips, and even what shape those chips take when they&#39;re sawed out of the kerf.</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Regular Tooth</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">The <strong>most common</strong> cutting tooth type, because of its applicability for both cutoff and contour work on a <strong>wide range of materials</strong>.</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Regular band saw blade teeth have flat cutting faces (zero degree rake angle), and deep gullets. <br />
	</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Hook Tooth</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Hook teeth use a positive 10 degree rake angle to give blades<strong> extra aggression</strong> and a &quot;digging&quot; action that grabs the material, and they are generally spaced widely. </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">This tooth style is recommended for woods, non-ferrous alloys, and plastics, especially their harder varieties, and especially for<strong> longer cuts</strong>.</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Band saw blades with a hook style teeth are most commonly available in <strong>raker </strong>set blades. Hook tooth gullets tend to curl chips as they are removed.<br />
	</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Skip Tooth</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Skip tooth blade teeth are <strong>widely spaced</strong> like hook <strong>teeth</strong>, but their <strong>rake angle is zero degrees</strong> like regular teeth. </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">This tooth type is also characterized by a sharp angle where the teeth and gullets meet, and they tend to break chips up into smaller pieces. </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Blades with this tooth type are designed for fast cutting through materials that would clog and gunk up a regular blade.<br />
	</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Variable Tooth</span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">This tooth style varies tooth height, rake angle, and gullet depth. The lack of uniformity in this tooth design greatly<strong> reduces sawing vibration and noise</strong>. </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">This blade design is also<strong> great for all around shop work</strong>. <br />
	</span></span></span></p>
<p><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;">Modified Hook Tooth</span></span></span><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"> </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">When the aggression of a hook tooth&#39;s positive rake angle is needed for materials that also happen to clog blades up, modified hook teeth <strong>combine the best of hook tooth and skip tooth</strong> band saw cutting teeth designs. </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The modification to the original hook tooth design on these blades is in the gullets, allowing them to <strong>clear material better</strong> than hook tooth blades.<br />
	</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><a name="materials"></a>Band Saw Blade Materials</span></span></strong></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Like other friction-bearing power tool accessories, the materials that band saw blades are made from offer different levels of hardness and durability. </span></span></span></p>
<p>&nbsp;</p>
<p><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Carbon Steel-</span></span></span></strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"> </span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The most traditional and least wear resistant of blade materials these days. However, carbon steel blades retain their place on the market, because inexpensive, general shop blades are still needed everywhere.<br />
	</span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Bi-metal-</strong></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Becoming increasingly common, the tips of bi-metal blades are upgraded to high speed steel (HSS) for increased hardness, durability, and heat wear resistance. <br />
	</span></span></span></p>
<p><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Carbide Tipped-</span></span></span></strong></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The hardest, most durable, and most expensive. Carbide tipped blades can not be outperformed by other blade materials.<br />
	</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: medium; font-family: verdana,geneva;"><span style="text-decoration: underline;"><strong>Conclusion</strong></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Ready to put this article&#39;s information to the test? Visit our <a href="/band-saw-blades-c-714_8293_9569.html">Band Saw Blades</a> page and begin narrowing blade searches by the measurements and features discussed here.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Even simple items like blades, drill bits, and other accessories have a bit of a learning curve when it comes to making the right buy, and we think that shoppers and tool users should have the necessary information at their fingertips. </span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span></p>
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		<title>Circular Saw Blade Types</title>
		<link>http://www.ereplacementparts.com/blog/2009/12/circular-saw-blade-types.html</link>
		<comments>http://www.ereplacementparts.com/blog/2009/12/circular-saw-blade-types.html#comments</comments>
		<pubDate>Fri, 18 Dec 2009 18:58:12 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

		<guid isPermaLink="false">http://www.ereplacementparts.com/blog/?p=2367</guid>
		<description><![CDATA[It is best for saw blade shoppers to have a working knowledge of each specific blade feature when selecting a circular saw blade. 
Many blades are sold and advertised with extremely simple names instead of a detailed list of features and measurements. Some of these simply-named saw blades are very common and worth mentioning for [...]]]></description>
			<content:encoded><![CDATA[<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">It is best for saw blade shoppers to have a working knowledge of each specific blade feature when selecting a circular saw blade. </span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Many blades are sold and advertised with extremely simple names instead of a detailed list of features and measurements. Some of these simply-named saw blades are very common and worth mentioning for reference.</span></span></span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><a href="http://www.ereplacementparts.com/512-10mm-arbor-tooth-circular-saw-blade-p-154570.html"><img alt="Saw Blades" class="aligncenter" height="176" src="http://www.ereplacementparts.com/images/Saw_Blades.gif" title="Saw Blades" width="176" /></a><br />
	</span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">There is a <em>huge </em>list of available saw blades, so we only list some of the most common blades here.</span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Each of the saw<strong> blade types described below</strong> match their simplified names by using unique combinations of many blade design features. </span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">For more information about saw blade design features, view our <a href="/article/2337/Saw_Blades_101.html">&quot;Saw Blades 101&quot; article</a>. <br />
	</span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Also, for the purposes of this article, we consider .125&quot; kerf (1/8&quot;) as the average kerf size. This is because, statistically, this is about the average kerf for 10&quot; blades. Also, woodworkers tend to prefer 1/8&quot; blades because of the &quot;rounder&quot; measurement when accounting for material loss.</span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="general"></a><strong><span style="font-family: verdana,geneva;">General Purpose Blades</span></strong></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Just like the name suggests, these blades are great for comprehensive,<strong> medium-application coverage</strong>. These blades will make a very clean rip cut as well, as long as the material is not too thick.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> ATB<br />
	<strong>Hook Angle:</strong> between positive 10 and 20 degrees<br />
	<strong>Teeth:</strong> 40 is is average; usually about 3-4 teeth/inch<br />
	<strong>Materials:</strong> best for natural woods <br />
	</span></span><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>average: 1/8&quot;</span></span></span></p>
<p style="text-align: center;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Example:</strong> <a href="/32t-general-purpose-saw-blade-p-113368.html">The DeWALT 12&quot; 32T General Purpose Saw Blade</a></span></span></span></p>
<p style="text-align: center;"><a href="http://www.ereplacementparts.com/32t-general-purpose-saw-blade-p-113368.html"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><img alt="DeWALT General Purpose Saw Blade" class="aligncenter" height="196" src="http://www.ereplacementparts.com/images/part_DW3123_med.gif" title="DeWALT General Purpose Saw Blade" width="196" /></span></span></span></a></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="contractor"></a><strong><span style="font-family: verdana,geneva;">Heavy General Purpose Blades<br />
	</span></strong></span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">A specific, more aggressive hook angle, a few FT teeth, and fewer cutting teeth make these blades just a little <strong>more hearty than regular general purpose blades</strong>. </span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Also called &quot;All Purpose,&quot; and &quot;Contractor&quot; blades, these blades can cut through harder materials like plywood and particle board that are not recommended for regular general purpose blades.<br />
	</span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">The ATB+R style for these blades follows a 2:1 ratio of ATB teeth to FT teeth. </span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Heavy general purpose blades can make rip cuts and crosscuts, but they are much better adapted for ripping because they make rougher cuts.<br />
	</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> 2:1 ATB+R<br />
	<strong>Hook Angle:</strong> 22 degrees<br />
	<strong>Teeth:</strong> about 2-3 teeth/inch<br />
	<strong>Materials:</strong> natural woods and some fabricated materials<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>wider kerf than average</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="rip"></a><span style="font-family: verdana,geneva;"><strong>Rip Blades</strong></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">The <strong>best </strong>blades <strong>for simple </strong>wood <strong>ripping </strong>using a uncomplicated combination of aggressive design features.</span><br />
	</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> FT<br />
	<strong>Hook Angle:</strong> usually about 20 degrees<br />
	<strong>Teeth:</strong> about 1-1.5 teeth/inch<br />
	<strong>Materials: </strong>any solid woods, soft or hard<strong> </strong><br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>wider kerf than average (unless advertised as &quot;Thin Kerf&quot;)</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="radial"></a></span></span><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><strong>Radial Arm Blades</strong></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is the design feature combination that adapts circular saw blades <strong>for radial arm saws</strong>, used for <strong>crosscutting</strong>. <br />
	</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> depends on application. ATB for wood, and TCG for harder materials.<br />
	<strong>Hook Angle:</strong> negative 6 degrees<br />
	<strong>Teeth:</strong> about 5-10 teeth/inch<br />
	<strong>Materials:</strong> depends<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong><em>slightly</em> wider than average</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="thin"></a><span style="font-family: verdana,geneva;"><strong>&quot;Thin Kerf&quot; Blades</strong></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This does not refer to any specific thinness of a saw blade, but instead refers to blades that are specifically named and/or advertised as &quot;Thin Kerf&quot; blades. </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">&quot;Thin Kerf&quot; blades include design features intended to <strong>maximize </strong>the <strong>benefits of </strong>a <strong>thin kerf while</strong> <strong>minimizing </strong>the <strong>disadvantages</strong>. Features can vary, but they all seek to reduce wear potential, overheating, and blade flexing so that more aggressive cuts can be feasibly performed with lower horsepower machines. </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Depending on the type of thin kerf blade, they can be adapted for both rip cuts and crosscuts.<br />
	</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> varies (usually depending on material)<br />
	<strong>Hook Angle: </strong>varies (usually depending on saw type)<br />
	<strong>Teeth: </strong>can be between 4-7 teeth/inch<br />
	<strong>Materials:</strong> &quot;thin kerf&quot; designs can be suited to nearly any material<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>thin +special features<br />
	</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="precision"></a><span style="font-family: verdana,geneva;"><strong>Precision Trim Saw Blades</strong></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">For the<strong> finest trim woodworking crosscuts</strong>. Usable on most saws. Not used for ripping cuts.</span></span><br />
	</span></span></p>
<p style="text-align: left;"><strong><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Tooth Style:</span></span></span></strong> <span style="font-size: small;"><span style="font-family: verdana,geneva;">ATB or HiATB<br />
	<strong>Hook Angle:</strong> positive 10 degrees for most saws and negative 6 degrees for radial saws<br />
	<strong>Teeth:</strong> about 4-8 teeth/inch<br />
	<strong>Materials:</strong> all kinds of wood and plywood<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>very thin kerf<br />
	</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="glue"></a><strong><span style="font-family: verdana,geneva;">Glue Rip Blades</span></strong></span></span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Specialty ripping blades for woodwork that will involve gluing. These blades produce a <strong>very clean edge</strong> and smooth finish, and are most recommended for hardwood.</span><br />
	</span></span></span></p>
<p style="text-align: left;"><strong><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Tooth Style:</span></span></span></strong><span style="font-size: small;"><span style="font-family: verdana,geneva;"> TCG<br />
	<strong>Hook Angle:</strong> around positive 20 degrees<br />
	<strong>Teeth:</strong> 3-4 teeth/inch<br />
	<strong>Materials:</strong> all woods, especially hardwood<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Kerf: </strong>average to a thicker than average</span></span><br />
	</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="compound"></a><strong><span style="font-family: verdana,geneva;">Compound Miter Blades</span></strong></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"> </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These blade&#39;s combination of features make them the <strong>best for miter cuts </strong>with compound miter saws. </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">They can be found in variations to fit almost any application material, and <strong>they </strong>have the right <strong>balance </strong>of<strong> aggression and precision</strong>. </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Coupound miter blades should not be used for ripping cuts.</span></span></p>
<p style="text-align: left;"><strong><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Tooth Style:</span></span></span></strong><span style="font-size: small;"><span style="font-family: verdana,geneva;"> ATB or TCG, depending on material<br />
	<strong>Hook Angle:</strong> positive 10 degrees, or negative 6 degrees (for metal cutting and radial saws)<br />
	<strong>Teeth:</strong> about 4-6/inch<br />
	<strong>Materials:</strong> suitable blades are available for most materials<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Kerf: </strong>slightly thicker than average</span></span></span></span></span></p>
<p style="text-align: center;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Example:</strong> <a href="/tcg-arbor-tooth-miter-saw-blade-p-147072.html">The Bosch 10&quot; TCG&nbsp; Miter Saw Blade</a></span></span></span></p>
<p style="text-align: center;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><a href="http://www.ereplacementparts.com/tcg-arbor-tooth-miter-saw-blade-p-147072.html"><img alt="Bosch Miter Saw Blade" class="aligncenter" height="194" src="http://www.ereplacementparts.com/images/part_PRO1060NF_med.gif" title="Bosch Miter Saw Blade'" width="194" /></a></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="melamine"></a><strong><span style="font-family: verdana,geneva;">Melamine/Laminate Blades<br />
	</span></strong><span style="font-family: verdana,geneva;"> </span></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"> </span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">These blades break the typical hook angle conventions for saw blades. Using a <strong>negative hook angle on non-radial saws</strong> <strong>prevents chipping </strong>and tearout <strong>with man-made materials</strong> like melamine.</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">A generous amount of cutting teeth and very thin kerfs make melamine/veneer blades the best for plywood and MDF as well.</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">TCG melamine blades will stay sharp longer, but they won&#39;t make as smooth a cut as HiATB melamine blades will. Users should choose between melamine blade tooth style based on how they prioritize delicacy and durability in the application.<br />
	</span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Tooth Style:</strong> HiATB or TCG<br />
	<strong>Hook Angle:</strong> negative 6 degree hook angle<br />
	<strong>Teeth:</strong> 6-8 teeth/inch<br />
	<strong>Materials:</strong> man-made materials: glued woods, MDF, melamine, veneer and so forth.<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>very thin kerf<strong><br />
	</strong></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="teflon"></a><strong><span style="font-family: verdana,geneva;">Teflon Blades</span></strong></span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">Some circular saw blades are teflon coated. The slick teflon material greatly <strong>reduces drag </strong>during cutting, making these blades excellent <strong>for high-friction applications</strong>.</span></span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">The durability of teflon blades will help them stay sharp much longer. They are recommended for crosscutting all kinds of natural and man-made woods, but not for ripping cuts. <br />
	</span></span></span></span></span></span></span></span></p>
<p style="text-align: left;"><strong><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Tooth Style:</span></span></span></strong> <span style="font-size: small;"><span style="font-family: verdana,geneva;">ATB, most commonly<br />
	<strong>Hook Angle:</strong> depends<br />
	<strong>Teeth:</strong> about 5-8 teeth/inch<br />
	<strong>Materials:</strong> all kinds of wood<br />
	</span></span> <span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><strong>Kerf: </strong>thiner than average<strong><br />
	</strong></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="text-decoration: underline;"><strong>Conclusion</strong></span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">As we mentioned before, this is not a comprehensive list of every possible saw blade design, just some of the heavy hitters.</span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Saw blades are not &quot;one size fits all,&quot; so becoming familiar with specific design features, measurements, and combinations of features is the best way for users to match blades that will provide optimal cutting performance.<br />
	</span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Check out </span></span></span></span></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">eReplacementParts.com&#39;s </span></span></span></span></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><a href="/standard-saw-blades-c-714_8293_716.html">Standard Saw Blades</a> page to view our expansive selection of circular saw blades for all kinds of applications and materials. <br />
	</span></span></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><br />
	</span></span></p>
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<p><span style="font-size: 12px;"><span style="font-family: verdana,geneva,sans-serif;"><a href="/about_us.php#getting_the_job_done">What we&#39;re about.</a></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"></span></span></p>
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		<title>Saw Blades 101</title>
		<link>http://www.ereplacementparts.com/blog/2009/12/saw-blades-101.html</link>
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		<pubDate>Wed, 16 Dec 2009 23:18:06 +0000</pubDate>
		<dc:creator>justin</dc:creator>
				<category><![CDATA[Articles]]></category>
		<category><![CDATA[Power Tools]]></category>

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		<description><![CDATA[&#34;Standard&#34; saw blades are circular blades used in a variety of saw types: table, circular, miter, radial arm, and rip saws are just a few that use standard blades. 
The &#34;standard&#34; designation refers to the broadness of their application; it does not suggest simplicity. It takes an expansive list of blade design features and combinations [...]]]></description>
			<content:encoded><![CDATA[<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">&quot;<strong>Standard</strong>&quot; saw blades are circular blades used in a variety of saw types: table, circular, miter, radial arm, and rip saws are just a few that use standard blades. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">The &quot;standard&quot; designation refers to the broadness of their application; it does not suggest simplicity. It takes an expansive list of blade design features and combinations for the tool industry to meet the long list of very specific saw blade uses out there. </span></span></p>
<p style="text-align: center;"><img alt="Cicrular Saw Blade" class="aligncenter" height="181" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/P1130338.JPG" title="Cicrular Saw Blade" width="272" /></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">For article about <a href="/article/2367/Circular_Saw_Blade_Types.html">&quot;Circular Saw Blade Types&quot;-Click here</a>.</span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><strong><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><a name="why"></a>Why Are Saw Blades So Complicated?</span></span></strong></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This is because standard blades are:</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>1.</strong> used, as mentioned, in <strong>several types of saws</strong> that sometimes require blade design changes or variations, </span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>2. </strong>even within the same saw type, a large variety of blade designs can be used to optimize cutting through <strong>different materials</strong>, and </span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>3. </strong>blade designs are also modified to suit them to a <strong>certain types of cuts</strong>. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">These saw type, material type, and cut type demands are met in each specialized blade by a combination of several measurements and design factors. Then, most commonly, the blade is advertised and named for either its application material, the type of saw it is used in, cut type, or any combination of those general features. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">(<strong><em>For Example</em></strong>: a saw blade designed for cutting melamine with a miter saw might be advertised and named a &quot;Melamine Blade,&quot; or &quot;Melamine Miter Blade,&quot; simplifying how the blade is identified. What makes a melamine miter blade suited for its task is a negative hook angle, having a slightly larger than average tooth count, being designed with HiATB cutting teeth, and having a thin kerf.)</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">But <strong>manufacturers </strong>are <strong>not always</strong> so <strong>specific</strong>, requiring customers to be more familiar with all the ins and outs of standard saw blade design in order to make the best purchases.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">This <a href="/bosch-parts-c-128.html">Bosch</a> <a href="/atb-arbor-tooth-table-saw-blade-p-141276.html">10&quot; ATB 5/8&quot; Arbor 40 Tooth Table Saw Blade</a>, for example, is a &quot;general use&quot; blade, but a shopper would have to know that this combination of measurements and features means, &quot;for general use&quot; </span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">when translated. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">To get started, we discuss basic information about saw blade parts, blade measurements, blade materials, cutting tooth design, and other features. Understanding the effects of these design variations on blade performance and function make it possible to match a blade to a job by these criteria. </span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><strong><span style="font-size: medium;"><a name="parts"></a>Parts of a Saw Blade</span></strong></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The major parts of a saw blade are:</span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Cutting Teeth-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The<strong> sharpened edges </strong>of the blade. There are a number of different saw blade tooth designs, including ATB, ATB+R, HiATB, TCG and HR (see below).</span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Arbor Hole-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The <strong>center hole</strong> of the blade. Although an obvious feature, arbor holes must be very accurately sized and centered on the blade for the blade to perform well. Arbor hole size also plays a role in matching a blade to its work and saw type. </span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">5/8&quot; and 1&quot; are the two most common arbor hole sizes. </span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Gullet-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">These are the cut out swoops in front of each cutting tooth. Gullets allow saw dust and chips to be ejected from the blade and cutting area.</span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Plate-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">The plate of a blade includes everything but the teeth of the blade. Quality plate manufacture, and correct plate-width-to-teeth-kerf ratio are important for good blade performance.</span></span></span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><img alt="Saw Blade Parts" class="aligncenter" height="283" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/P1130468c.jpg" title="Saw Blade Parts" width="425" /><br />
	</span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Expansion Slots &amp; Holes-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Cuts in the blade that start from the outside edge are called &quot;expansion slots,&quot; and they usually include small holes at the end of a curved shape. These <strong>cuts give </strong>the blade a little <strong>room to expand</strong> when heating up during use, <strong>and </strong>they help <strong>dissipate </strong>some of the <strong>heat </strong>in the blade.</span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Keeping heat down like this helps saw blades cut more efficiently and last longer. Expansion cuts also help <strong>reduce </strong>blade <strong>vibration </strong>a little. </span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Sometimes the holes at the ends of these cuts are filled with copper plugs. These are for reducing noise while the blade is in use.<br />
	</span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Laser Cuts-</strong></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Laser cuts are one of the newer features added to saw blades to <strong>reduce vibration</strong>. By making microscopic cuts in the side of the blade, natural tension and rigidity in the blade&#39;s material is released.</span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">One of the cool ways to distinguish this design difference is to find an old blade without laser cuts, dangle it between two fingers, and give it a whack your knuckles. An uncut blade with all that tension</span></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"> still </span></span></span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"> in its material will sing a solid tuningfork-like ring when struck. Laser cut blades will make a dull thud, and that&#39;s a good thing.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="text-decoration: underline;"><strong><span style="font-size: medium;"><a name="measurements"></a>Saw Blade Measurements</span></strong></span></span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Even minor changes in saw blade measurements will change the nature of the blade&#39;s specialty and performance. </span></span></span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Important saw blade measurements:</span></span></span></span></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Number of Teeth-</strong></span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Each saw blade has a fixed number of teeth, obviously. How densely or not densely packed those teeth are along the circumference of the blade determines some of the blade&#39;s characteristics. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">How big a blade is (it&#39;s diameter) will partially determine the number of teeth. That is to say that blades of larger diameter have more teeth <em>on average</em> than smaller blades by virtue of simple physics and statistics, but the number of teeth for a specific blade is a very carefully chosen design feature. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Because of the varying blade sizes, <strong>it&#39;s best to think about number of teeth in terms of how closely packed they are</strong>, or #of teeth/inch. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Blades with fewer teeth per inch cut more aggressively, require less power to operate, and generally have a faster feed rate, but they also make rougher cuts. Blades with more teeth per inch than average will make smoother, slower cuts, and also require more horsepower. </span></span></span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Kerf-</strong></span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Kerf is the width of the cut that a saw blade makes, the width of its cutting teeth. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">The most common kerf is 0.125&quot; (1/8&quot;), because, especially in woodworking, the &quot;round&quot; 1/8&quot; figure makes it easy to adjust measurement lines to account for material loss. Because of this, we refer to 1/8&quot; kerf blades as the average to functionally talk about saw blades.</span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">There are pluses and minuses to thick- and thin-kerfed blades for a given application. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Blades with a <strong>thicker kerf</strong> need <strong>more energy</strong>, and, of course, take<strong> more material </strong>out of the work. But they also are more likely to withstand heat buildup, wear less, resist vibration, and are prone to make cleaner cuts in most materials. Thicker kerfs are typically for slower, more precise cutting. </span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Thinner kerf </strong>blades cut down on how much power is necessary to run a blade, and are generally great for <strong>fast</strong>, <strong>abrasive </strong>ripping <strong>cuts</strong>; however, their thin design makes them more susceptible to heat damage, vibration, and fast wear. Some blades are named and advertised specifically as &quot;thin kerf&quot; blades.</span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Blades advertised as &quot;thin kerf&quot; blades usually include specific design modifications that attempt to bridge the gap between thin kerf pros and cons, making the thinner blades adaptable to slightly harder materials and heavier workloads. </span></span></span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Plate Width-</strong></span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">The measurement of a blade&#39;s plate width is separate from the kerf width, because the plates of most blades are slightly thinner than the blade&#39;s teeth (kerf). The difference between these two widths is called the radial side clearance, allowing material to more easily leave the work area and preventing the blade from binding in its cut.</span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Plate width is a determining factor for matching a blade to its tool</strong>. See a saw&#39;s user manual for this and other blade measurement specifications.</span></span></span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Diameter-</strong></span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;">Blade diameter is no mystery, but it is one of the major factors for identifying a compatible blade.</span></span></span></span></span></span></p>
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<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Hook Angle-</strong></span></span></span></span></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">One way or another, the cutting teeth of a saw blade are going to occupy <em>some</em> angle in relationship to the rotation of the blade. In other words, the sharp edges of a saw blade are designed to make contact with material at a specific angle for optimum performance, depending on a number of factors.</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Hook angle is the angle measurement made between </span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;">the situation of the blade&#39;s cutting teeth and</span></span><span style="font-size: small;"><span style="font-family: verdana,geneva;"> an imaginary line drawn across the diameter of a blade.</span></span></p>
<p style="padding-left: 90px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Zero Hook Angle </strong>is one where the teeth cutting edges exactly line up with the blade&#39;s diameter line, and it is the least common. </span></span></p>
<p style="padding-left: 90px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Positive Hook Angle</strong> is one where the angle of the teeth lean toward the rotation on the blade and is the most common.<br />
	</span></span></p>
<p style="padding-left: 90px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Negative Hook Angle</strong> is where the teeth of the blade are angled to lean away from the rotation of the blade.<br />
	</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This measurement is a little more complicated, but extremely critical. Each style is suited for either a certain type of material, saw, or some combination. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">In all cases, the hook angle is designed to keep <strong>put pressure on the work and pin it to the saw</strong>, to prevent material bounce-back, and, in some cases, to prevent tearout. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Positive hook angle blades are generally for circular saws, table saws, and ripping saws. However, negative hook angle blades are sometimes used for cutting melamine on table saws, reducing the risk of chipping and tearout. For saws that use positive hook angle saws, a larger positive hook angle value on a blade means a more aggressive cut.<br />
	</span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Negative hook blades are usually for miter saws, radial arm saws and their variations, because their opposing cutting direction requires an inverse angle to pin the work down. </span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">Zero hook blades are most commonly used for metal applications.</span></span></p>
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<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>Bevel Angle-</strong></span></span></p>
<p style="padding-left: 60px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">This measurement only applies to blades with some &quot;bevel&quot; style tooth design (ATB, ATB+R, HiATB, etc.). A steeper bevel angle makes for a finer-cutting saw blade, such as in High Alternating Top Bevel (HiATB) blades.</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><strong><span style="font-size: medium;"><a name="materials"></a>Saw Blade Materials</span></strong></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Although there are still some steel blades floating around on the market, most saw blades are manufactured today with carbide teeth.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>Carbide is</strong> an extremely<strong> hard but brittle</strong> material that is actually a powder before it is infused with metals. Manufacturing processes fuse powdered carbide into steel blade teeth for exceptional strength, sharpness, and durability. </span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Because carbide is very difficult to sharpen, this also means that most blades must be taken to shops for sharpening these days, but those trips should be fewer and farther between.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">Saw blade shoppers will no doubt run into the mighty &quot;<strong>Carbide Grade Scal</strong>e&quot; eventually, which can over-complicate itself in a hurry.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;">For most power tool accessory uses, the carbide scale advances from C1 to C4. This scale<strong> <em>does not</em> suggest quality</strong>, but rather, each type of carbide (C1, C2, C3, &amp; C4) is suited for different work. </span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>C1 and C2 carbides</strong> are coarser, more impact-resistant than others, but are more susceptible to grinding and friction wear. Because of this, it&#39;s most common to see this kind of carbide used in masonry equipment.</span></span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-size: medium;"><span style="font-size: small;"><strong>C3 and C4 carbides</strong> are finer, less impact-resistant, but much more durable against abrasive wear. Look for C3 and C4 carbide in saw blades for the best results.</span></span></span></span></p>
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<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><strong><span style="font-size: medium;"><a name="style"></a>Cutting Tooth Style</span></strong></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">Cutting tooth style refers to two major things:</span></span></p>
<p style="padding-left: 30px;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><strong>1. </strong>The <strong>shapes </strong>of the tops of a blade&#39;s cutting teeth (It&#39;s best to think of these shapes from a profile view of the blade), and<br />
	</span></span></p>
<p style="padding-left: 30px;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><strong>2. </strong>The <strong>pattern </strong>of differently shaped teeth situated along the blade. </span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;">Each of the specific designs of cutting tooth shape and orientation explained below is <strong>suited for </strong><strong>specific </strong>kinds of <strong>cuts</strong>, <strong>materials</strong>, <strong>and </strong>sometimes, <strong>saws</strong>.</span></span></p>
<p>&nbsp;</p>
<p><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><a name="ft"></a>FT (Flat Top)</span></span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;">FT blades are the <strong>fastest and coarsest-cutting</strong> blades, and they are used exclusively for ripping cuts along the grain of the wood.</span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="FT Saw Tooth Diagram" class="aligncenter" height="239" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/ftdiagram.jpg" title="FT Saw Tooth Diagram" width="255" /></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">FT blades are also called HR blades, short for &quot;heavy ripping,&quot; and FTG blades for &quot;Flat Top Grind.&quot;<br />
	</span></span></p>
<p><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><a name="atb"></a>ATB (Alternating Top Bevel)</span></span></span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">Alternating top bevel is a saw blade tooth design that alternates opposing bevel-cut teeth along the blade: one tooth&#39;s bevel will face one side of the blade plate, and then the next will face the opposite direction, and so on. </span></span></span></span></span></p>
<p>&nbsp;</p>
<p style="text-align: center;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><img alt="ATB Saw Tooth Diagram" class="aligncenter" height="251" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/atbdiagram1.jpg" title="ATB Saw Tooth Diagram" width="264" /></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">The bevel design makes <strong>cleaner edges </strong>on the sides of the cut <strong>than FT tooth style </strong>blades. ATB blades are the most common, because their design puts them about in the middle range of suitable cut styles, and material hardness. </span></span></span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">ATB blades are better for crosscutting, although they can handle <em>some</em> ripping as long as the material is not too thick or hard. </span></span></span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">They are great for cutting most natural woods, but they can also cut through some harder fabricated materials like plywood, particle board, and laminate, if the material is not too thick. </span></span></span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></span></span></span></p>
<p>&nbsp;</p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="hiatb"></a>HiATB (High Alternating Top Bevel)</span></span></span><br />
	</span></span></span></span></span></p>
<p><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-size: medium;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: small; font-family: verdana,geneva;">High Alternating Top Bevel blades are the same as regular ATB blades except for one difference. The bevel angle on HiATB blades is at a sharper angle than the bevel angle of ATB blades. <br />
	</span></span></span></span></span></p>
<p style="text-align: center;">&nbsp;</p>
<p style="text-align: center;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><img alt="HiATB Saw Tooth Diagram" class="aligncenter" height="246" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/hiatbdiagram.jpg" title="HiATB Saw Tooth Diagram" width="264" /></span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">This small alteration makes for an<strong> even finer, cleaner cut </strong>in woodworking applications.</span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">HiATB blades also encounter some limitations with this feature, in that that the steepness of the angle makes the cutting edges of the blade teeth much more susceptible to wear. Also, the fineness of the cut will slow down the feeding speeding of the blade, but these are hardly limitations when the delicacy of the blades is required. </span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;">HiATB blades are also commonly used for materials that pose a high risk of breakout and chipping like melamine and veneer. It&#39;s a good idea to choose HiATB blades made with the finest, C4 grade carbide for the smoothest cuts and better durability.<br />
	</span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="atb+r"></a>ATB+R (Alternating Top Bevel + Ripping)</span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Most &quot;Combination&quot; blades are some variation of an ATB+R cutting tooth pattern. The &quot;combination&quot; comes from combining the precision of ATB cutting teeth with an occasional ripping tooth (+R), an FT tooth. </span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">This combination is, most commonly, a series of two pairs of ATB teeth (four teeth total), followed by one FT cutting tooth. Because of this, &quot;Combination&quot; blades are often called &quot;4 &amp; 1&quot; blades as well.</span></span></span></span></span></p>
<p style="text-align: center;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;"><img alt="ATB+R Combination Saw Tooth Diagram" class="aligncenter" height="262" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/atb+r1.jpg" title="ATB+R Combination Saw Tooth Diagram" width="420" /></span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">ATB+R blades are also manufactured with different tooth pattern variations. ATB+R also usually have larger gullets for ripping, although their ability to rip thicker material is limited.</span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-family: verdana,geneva;"><span style="font-size: small;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Although &quot;<strong>all around blades</strong>,&quot; &quot;Combination&quot; and other ATB+R blades are versatile-but-limited in each area, because they do not necessarily emphasize any one design feature.</span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><a href="#top">[Back to top]</a></span></span></p>
<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="text-decoration: underline;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><a name="tcg"></a>TCG (Triple Chip Grind)</span></span></span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;">The Triple Chip Grind saw blade design is made<strong> for durability</strong>. They alternate 1:1 between FT teeth and a special &quot;trapeze&quot; style tooth. </span></span></p>
<p style="text-align: center;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><img alt="TCG Saw Tooth Diagram" class="aligncenter" height="270" src="http://www.ereplacementparts.com/blog/wp-content/uploads/2009/12/tcgdiagram.jpg" title="TCG Saw Tooth Diagram" width="240" /><br />
	</span></span></p>
<p style="text-align: left;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">The trapeze teeth on these blades are slightly raised to allow for cleaner cuts than a simple FT tooth can provide, but their low profile also makes them extremely less vulnerable to wear than, say, ATB teeth.</span></span></span></p>
<p style="text-align: left;"><span style="font-size: small;"><span style="font-family: verdana,geneva;"><span style="font-family: arial,helvetica,sans-serif;"><span style="font-size: medium;"><span style="font-size: small; font-family: verdana,geneva;">Because of this combination of durability and finer cutting, TCG blades are designed mainly <strong>for hard materials</strong> like laminates, solid surface, MDF board, plastics, aluminum, acrylic, glued materials, plastics, and other non-ferrous metal cutting. Trying to cut these materials with non-TCG blades risks poor cuts and heavy blade wear, unless such blades are specifically designed for some kind of specialty cut on harder material applications.</span></span></span></span></span></p>
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<p style="text-align: left;">&nbsp;</p>
<p style="text-align: left;"><span style="text-decoration: underline;"><strong><span style="font-size: medium; font-family: verdana,geneva;">Conclusion</span></strong></span></p>
<p style="text-align: left;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">Understanding the saw blade measurements and design features discussed in this article is critical when shopping for saw blades. </span></span></p>
<p style="text-align: left;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">Each saw blade is designed for a specific kind of use or uses. Blade buyers will get the best work performance and longest life out of their saw blades when they match its features to the material, saw, and type of cut being made. </span></span></p>
<p style="text-align: left;"><span style="font-size: medium; font-family: verdana,geneva;"><span style="font-size: small;">Visit our <a href="/standard-saw-blades-c-714_8293_716.html">Standard Saw Blades</a> page here at eReplacementParts.com to view our large selection of circular saw blades. Blade searches can be narrowed by the measurements and features discussed in this article for convenient matching.<br />
	</span></span></p>
<p>&nbsp;</p>
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